Variable Gate Drive Circuit for Low-Noise Switching Control

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Solution Overview

Problem

Existing gate drive circuits for voltage-controlled switching elements fail to adjust gate resistances dynamically, leading to potential malfunctions and increased current consumption due to parasitic capacitors when switching elements transition between on and off states.

Innovation Solution

A gate drive circuit with a variable resistor configuration, where the resistance value is adjusted by a control circuit, allowing for dynamic adjustment of gate resistances to minimize malfunctions and suppress surge voltage and noise during switching operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If gate resistors are interposed in the gate drive circuit, then switching noise and surge voltage are suppressed, but gate input impedance increases causing potential malfunctions and increased current consumption

Engineering Contradiction:
Improveswitching noise and surge voltageVSAvoidgate voltage control accuracy
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent applies the dynamics principle by making the gate resistance variable rather than fixed. The gate drive circuit dynamically adjusts the gate resistance value based on the switching state of the voltage controlled switching element. During switching transitions, the resistance is kept low to maintain control accuracy, while during steady states, the resistance is increased to suppress noise and surge voltage. This dynamic adjustment resolves the contradiction between noise suppression and control accuracy.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements parameter changes by varying the gate resistance value according to different operating conditions. The control circuit monitors the switching element's state and adjusts the gate resistance parameter accordingly - using low resistance during switching transitions to prevent malfunctions, and high resistance during stable operation to reduce noise. This parameter adaptation allows the system to optimize performance across different operational phases.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If gate resistors are interposed in the gate drive circuit, then surge voltage is suppressed, but current consumption increases due to higher gate input impedance

Engineering Contradiction:
Improvesurge voltageVSAvoidcurrent consumption
Core Design Contradiction:
Object-affected harmful factorsVSUse of energy by moving object

Solution Approach 1:

The patent uses the dynamics principle to adjust gate resistance based on operational needs. During switching transitions when surge voltage suppression is critical, low resistance is maintained to allow proper gate control. During stable on or off states, the resistance is increased to suppress surge voltage while minimizing its impact on current consumption. This time-varying resistance profile optimizes the balance between surge suppression and energy efficiency.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent applies periodic action by cycling the gate resistance between low and high values synchronized with the switching element's operational phases. Low resistance is applied periodically during switching transitions, while high resistance is applied periodically during stable operation. This periodic modulation of resistance allows the circuit to achieve surge voltage suppression during critical moments while minimizing average current consumption during steady states.

Inventive Principle:
Principle #19Periodic action

3Object-affected harmful factors

If gate resistors are interposed in the gate drive circuit, then noise is suppressed, but the circuit cannot adapt to different switching conditions

Engineering Contradiction:
Improveswitching noiseVSAvoidadjustment to operating conditions
Core Design Contradiction:
Object-affected harmful factorsVSAdaptability or versatility

Solution Approach 1:

The patent implements dynamics by making the gate resistance adaptive rather than fixed. The control circuit continuously monitors switching conditions and adjusts the gate resistance in real-time based on the actual operational state. This allows the circuit to optimize noise suppression for each specific switching condition, whether it's fast switching, slow switching, or different load conditions, providing superior adaptability compared to fixed resistance circuits.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent employs feedback mechanisms where the control circuit monitors the switching element's state and uses this information to adjust the gate resistance accordingly. The feedback loop ensures that the gate resistance is optimized for current operating conditions, allowing the circuit to adapt to different switching scenarios and maintain optimal noise suppression performance across varying operational parameters.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS8878573B2Voltage controlled switching element gate drive circuit
Publication Date: 2014.11.04 FUJI ELECTRIC CO LTD
  • US8878573B2 patent drawing
  • US8878573B2 patent drawing
  • US8878573B2 patent drawing

AI summary

A voltage controlled switching element gate drive circuit makes it possible to suppress an occurrence of a malfunction, while suppressing surge voltage, surge current, and switching noise, when switching in a voltage controlled switching element. A gate drive circuit that supplies a gate voltage to the gate of a voltage controlled switching element, thus driving the voltage controlled switching element, includes a high potential side switching element and low potential side switching element connected in series, first variable resistors interposed between at least the high potential side switching element and a high potential power supply or the low potential side switching element and a low potential power supply, and a control circuit that adjusts the resistance values of the first variable resistors.