Variable-Payload Spring Launcher with Automatic Feeding

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Solution Overview

Problem

Existing launch devices are inadequate for operating in hostile environments and cannot accommodate payloads with different flight characteristics without requiring manual reloading or adjustment, posing challenges for intelligence, surveillance, and reconnaissance missions.

Innovation Solution

A launch device integrated with an unmanned ground vehicle (UGV) featuring a spring-loaded launcher, a variable capacity launch system, and a payload feed drum that allows for automatic loading and launching of different payloads with varying sizes and shapes, using a launch algorithm to calculate optimal firing angles and velocities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple different launch devices are used for different missions, then the ability to accommodate different payloads with varying flight characteristics is improved, but space and weight constraints prevent loading and transport of multiple launch devices

Engineering Contradiction:
Improveability to accommodate different payloadsVSAvoidweight of launch device system
Core Design Contradiction:
Adaptability or versatilityVSWeight of stationary object

Solution Approach 1:

The launch device is designed with a universal carriage that can accommodate multiple different payloads with varying flight characteristics. The carriage includes adjustable retraction distances and spring forces that can be programmed via a launch algorithm to optimize performance for different payload types, eliminating the need for multiple specialized launch devices.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The carriage is designed with dynamic adjustment capabilities where the retraction distance and spring force can be varied based on the specific payload being launched. The system includes a programmable launch algorithm that computes optimal parameters in real-time, allowing a single device to adapt to different mission requirements without manual reconfiguration.

Inventive Principle:
Principle #15Dynamics

2Weight of stationary object

If a single launch device is selected to reduce weight and space, then transportability is improved, but the device may not be suitable for launching the specific payload best suited for each mission

Engineering Contradiction:
Improveweight of launch deviceVSAvoidsuitability for specific payload
Core Design Contradiction:
Weight of stationary objectVSAdaptability or versatility

Solution Approach 1:

The launch device incorporates variable parameters including adjustable spring force, retraction distance, and launch angle that can be modified based on the specific payload characteristics. The system uses a launch algorithm that takes payload weight, size, and target distance as inputs and computes the optimal launch parameters, enabling a single device to perform across multiple mission types.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If manual reloading and adjustment is required between launches, then the ability to switch between different payloads is improved, but hands-on intervention at the launcher is required which is unsafe in hostile environments

Engineering Contradiction:
Improveability to switch payloadsVSAvoidhands-on intervention requirement
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The launch device incorporates an automatic payload loading system where a magazine feeds successive payloads into the carriage without requiring operator intervention. The system can be remotely reloaded at safer locations and then autonomously launches different payloads from the same device in hostile environments, eliminating the need for hands-on adjustment at the launcher.

Inventive Principle:
Principle #25Self-service

4Device complexity

If the carriage retraction is fixed for a single payload type, then the launch device structure is simplified, but the same payload cannot be used for all missions with different flight characteristics

Engineering Contradiction:
Improvecarriage structure complexityVSAvoidpayload accommodation flexibility
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The carriage features dynamic retraction capability where the retraction distance can be programmatically adjusted based on the specific payload and mission requirements. The spring force and retraction distance are computed by a launch algorithm that optimizes performance for different payload weights and sizes, allowing the same carriage structure to serve multiple payload types without manual mechanical reconfiguration.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables autonomous operation in hostile environments, allowing for the launch of diverse payloads without manual intervention, overcoming obstacles and achieving precise trajectory control.

Implementation Method 1

The carriage is spring biased towards the fore panel and/or away from the rear panel

Methodology Applied
Scientific EffectSpring: Spring

Implementation Method 2

a spring-loaded launcher to launch different payloads

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS12442622B1Variable payload launch device
Publication Date: 2025.10.14 THE GOVERNMENT OF THE UNITED STATES AS REPRESENTED BY THE SECRETARY OF THE AIR FORCE
  • US12442622B1 patent drawing
  • US12442622B1 patent drawing
  • US12442622B1 patent drawing

AI summary

A spring loaded device for launching projectiles in a hostile environment. The device has an articulable launch assembly. The launch assembly has a spring loaded carriage for holding the projectile when loaded by an operator or a superjacent magazine. The carriage is retracted by a screw to a predetermined position based upon spring rate and the desired initial launch velocity and launch angle. Upon command or target acquisition a release mechanism releases the carriage for forward translation and launch of the projectile.