Variable Pitch Marine Thruster Power Optimization

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Solution Overview

Problem

Conventional lateral tunnel thrusters in marine vehicles become ineffective at intermediate forward speeds due to decreased side force production, as the propeller blades operate off-design with increased fluid velocity, leading to reduced maneuvering capabilities.

Innovation Solution

A system that monitors and adjusts the electrical power to the thruster motor to maintain a predetermined level of lateral thrust by varying the pitch of the propeller blades, using voltage and current meters to provide feedback for a computer-controlled pitch actuator, ensuring optimal thrust regardless of forward velocity and ambient currents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the propeller rotates at fixed speed to provide lateral thrust, then the thruster is simple to control, but the side force decreases significantly at intermediate forward velocities

Engineering Contradiction:
Improvecontrol simplicityVSAvoidside force
Core Design Contradiction:
Ease of operationVSForce

Solution Approach 1:

The propeller pitch is made dynamically adjustable through a variable pitch mechanism that allows the blades to change their angle of attack in real-time. This dynamic adjustment enables the propeller to adapt to varying forward velocities and maintain optimal thrust production across different operating conditions, resolving the contradiction between simple control and effective force generation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the operational parameters of the propeller by varying the pitch angle in response to detected forward velocity. When forward velocity increases, the pitch angle is adjusted to compensate for the off-design operating conditions, thereby maintaining effective side force production. This parameter change approach transforms a fixed-parameter system into an adaptive one that overcomes the performance degradation at intermediate speeds.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If the propeller pitch is adjusted to maintain optimal thrust at high forward speeds, then thrust efficiency improves, but the control system complexity increases

Engineering Contradiction:
Improvethrust efficiencyVSAvoidcontrol system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system employs a feedback mechanism where a sensor detects the actual forward velocity of the vehicle, and this information is fed back to the control system. The control system then adjusts the propeller pitch based on this feedback to maintain optimal thrust efficiency. This feedback approach enables automatic adaptation to operating conditions while keeping the control logic relatively simple and rule-based.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs self-adjustment by automatically detecting its own operating conditions (forward velocity) and autonomously modifying its parameters (propeller pitch) to maintain optimal performance. This self-service capability eliminates the need for complex external control systems or manual intervention, achieving thrust efficiency through autonomous adaptation.

Inventive Principle:
Principle #25Self-service

3Device complexity

If conventional control surfaces are used for maneuvering, then the structure is simple, but maneuvering effectiveness decreases at low speeds due to insufficient flow

Engineering Contradiction:
Improvestructure simplicityVSAvoidmaneuvering force
Core Design Contradiction:
Device complexityVSForce

Solution Approach 1:

The lateral tunnel thruster acts as an intermediary device between the vehicle's propulsion system and the water medium. Instead of relying solely on the vehicle's forward motion to generate flow over control surfaces, the thruster actively pumps water through a tunnel and over the propeller blades, creating the necessary flow conditions for effective maneuvering force generation even at low speeds.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system uses hydraulic principles by employing a pumped flow system that forces water through a tunnel and over the propeller blades. This hydraulic approach creates controlled water flow independent of vehicle speed, enabling the generation of effective maneuvering forces at low speeds where conventional aerodynamic control surfaces would be ineffective.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances maneuverability and thrust efficiency at intermediate speeds by maintaining optimal blade pitch, compensating for increased fluid velocity and currents, thereby improving the overall performance of lateral thrusters and extending effective control beyond the limitations of conventional systems.

Implementation Method 1

The rotating propeller creates a pressure differential across the blades and drives a jet of water through the tunnel and out one side. The integrated pressure force on the blades is transferred as a force to the vehicle

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Implementation Method 2

The rotating propeller creates a pressure differential across the blades and drives a jet of water through the tunnel and out one side. The integrated pressure force on the blades is transferred as a force to the vehicle that acts in the opposite direction of the jet flow

Methodology Applied
Scientific EffectLift:

Data Source

PatentUS7281482B1Side thruster performance improvement with power optimization controller
Publication Date: 2007.10.16 THE GOVERNMENT OF THE UNITED STATES OF AMERICA AS REPRESENTED BY THE SECRETARY DEPARTMENT OF HEALTH & HUMAN SERVICES
  • US7281482B1 patent drawing
  • US7281482B1 patent drawing
  • US7281482B1 patent drawing

AI summary

A system and method of use for a marine vehicle to compensate for the effects of forward velocity of the vehicle and ambient currents of a water medium on lateral thrust from a lateral tunnel in the vehicle. A thruster in the tunnel has a variable pitch propeller rotated by a motor at a maintained constant speed to produce lateral thrust of flowing water through the tunnel. A power supply provides input power to the motor, and voltage and amp meters provide signals representative of the power. A computer generates pitch control signals from the representative signals, and a pitch actuator connected to the propeller and the computer is responsive to the pitch control signals to change the blade pitch of the propeller in order to maintain the lateral thrust at a predetermined level.