Variable Resistance Element Filament Control via Dual-Layer Oxide Structure

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Solution Overview

Problem

In ReRAM devices, the variability in filament size and resistance states between memory cells due to metal element diffusion in metal oxide films leads to inconsistent resistance values, making it difficult to reliably switch between low and high resistance states, especially at nanoscale dimensions.

Innovation Solution

A semiconductor device with a variable resistance element formed from a stacked film of an insulating metal oxide or semiconductor oxide film and a sulfide or selenium compound film, where the first film has an oxygen deficiency to facilitate filament formation and the second film has a higher diffusion coefficient and electronegativity to control metal element diffusion, reducing resistance variation and improving reproducibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a metal oxide film is used as a variable resistance element, then resistance change can be achieved through metal element diffusion, but the filament size varies largely depending on the location leading to resistance value variation between memory cells

Engineering Contradiction:
Improveresistance value consistencyVSAvoidfilament size control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent introduces a dual-layer oxide structure where the first oxide layer has different properties (lower diffusion coefficient) compared to the second oxide layer (higher diffusion coefficient). This creates local quality differences within the variable resistance element, allowing controlled filament formation in the second layer while the first layer provides stability and prevents excessive diffusion, thereby reducing resistance variation between cells.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses a composite structure consisting of two different oxide layers with distinct diffusion coefficients. This composite material approach combines the advantages of both layers: the first layer provides structural stability and controlled diffusion barriers, while the second layer enables sufficient filament formation, achieving both manufacturability and reliability.

Inventive Principle:
Principle #40Composite materials

2Reliability

If the film thickness of the metal oxide film is increased to 20 nm or more, then metal element diffusion occurs throughout the film, but this makes it difficult to move the metal element backward to obtain the high resistance state

Engineering Contradiction:
Improverepeatability of resistance switchingVSAvoidmetal element diffusion distance
Core Design Contradiction:
ReliabilityVSLength of moving object

Solution Approach 1:

The patent segments the oxide film into two distinct layers with different thicknesses and diffusion coefficients. The first oxide layer acts as a barrier that limits the maximum diffusion distance of metal elements, while the second oxide layer provides sufficient thickness for filament formation. This segmentation enables reversible resistance switching by confining metal element movement within a controlled range.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the diffusion coefficient parameter by using different oxide materials or compositions for the first and second layers. This parameter change creates a gradient in diffusion characteristics, allowing metal elements to diffuse easily in the second layer for filament formation while the first layer presents a higher diffusion barrier, enabling reversible switching.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If metal element ionization is insufficient, then filament formation becomes difficult even with thin films, but increasing film thickness causes complete diffusion throughout the film

Engineering Contradiction:
Improvefilament formation consistencyVSAvoidfilm thickness
Core Design Contradiction:
ReliabilityVSLength of moving object

Solution Approach 1:

The patent applies local quality by creating a specific layer configuration where the second oxide layer (with higher diffusion coefficient) is positioned to receive metal element supply, ensuring sufficient ionization and filament formation. The first oxide layer provides a controlled environment that prevents excessive diffusion while maintaining consistent filament formation across different cell locations.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces resistance variation between memory cells to 10% or less, enhances the reproducibility of resistance changes, and allows for efficient switching between low and high resistance states, even with repetitive use.

Implementation Method 1

a voltage is applied to move (diffuse) the metal element contained in the electrode material into the metal oxide film

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 2

the second film has a higher diffusion coefficient and electronegativity to control metal element diffusion

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS9159769B2Semiconductor device, semiconductor device manufacturing method, and semiconductor device manufacturing apparatus
Publication Date: 2015.10.13 KIOXIA CORP
  • US9159769B2 patent drawing
  • US9159769B2 patent drawing
  • US9159769B2 patent drawing

AI summary

According to one embodiment, a semiconductor device comprises a first electrode; a second electrode containing a metal element; and a variable resistance element formed between the first electrode and the second electrode. The variable resistance element comprises an insulating first film disposed on a side of the first electrode and containing oxygen; and a second film disposed on the side of the second electrode and containing an element having a diffusion coefficient larger than the diffusion coefficient of the metal element in the first film and an electronegativity higher than the electronegativity of the metal element.