Variable Resistor with Inclined Brown-Millerite Structure

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Solution Overview

Problem

Resistive memory elements face challenges in achieving uniform memory characteristics and low power driving due to dispersion of switching parameters caused by uneven conductive filament formation during the electrical forming process, which requires high voltages and complex circuit designs.

Innovation Solution

A variable resistor with a Brown-Millerite structure resistive switching layer, oriented in an inclined direction, is used, allowing for a reversible conductive path formation through topotactic phase transition with reduced electrical forming voltage, and incorporating a conductive metal oxide layer for oxygen ion supply.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an electrical forming process is used to induce soft insulation breakdown and form a conductive filament, then a nonvolatile memory element can be created, but high voltage is required which generates permanent property changes and causes dispersion of switching parameters

Engineering Contradiction:
Improvememory characteristics uniformityVSAvoidparameter dispersion
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies preliminary action by pre-forming conductive filaments during the deposition process itself, rather than requiring a separate high-voltage electrical forming step later. The conductive filaments are formed in-situ during the atomic layer deposition (ALD) process through controlled oxygen exposure and thermal treatment, which prepares the memory element in its operational state before actual use, thereby eliminating the need for subsequent high-voltage forming operations that cause parameter dispersion

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces the electrical/mechanical electrical forming process with a chemical/thermal process during deposition. Instead of using high-voltage electrical breakdown to form conductive filaments, the invention uses controlled chemical reactions and thermal treatment during the ALD deposition to naturally form the conductive filaments, substituting an electrical system with a chemical-thermal system that avoids the harmful effects of electrical breakdown

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If metal nano-dots, metal ion implants, or oxygen scavenger layers are inserted to suppress conductive filament distribution, then switching parameter dispersion may be reduced, but additional non-uniformity and local preferential sites are introduced requiring ex-situ process

Engineering Contradiction:
Improveswitching parameter uniformityVSAvoidprocess complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the conductive filament formation process with the main deposition process. Instead of using separate additional layers (metal nano-dots, ion implants, or oxygen scavenger layers) as attempted in prior art, the invention combines the filament-forming chemical reactions directly into the ALD deposition sequence, integrating multiple functions into a single unified process that reduces overall complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent applies self-service by designing a process where the resistive switching layer itself generates the necessary conductive filaments through its own chemical composition and deposition conditions. The layered structure with different oxygen stoichiometries (such as SrFeO3-δ and SrFeO2.5) automatically creates the conditions for filament formation without requiring external intervention or additional functional layers, making the system self-sufficient

Inventive Principle:
Principle #25Self-service

3Reliability

If a complex circuit design is used to handle high voltage electrical forming, then the memory element can be initialized, but the circuit complexity increases

Engineering Contradiction:
Improvememory element initializationVSAvoidcircuit design complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the conductive filament formation step from the operational sequence by incorporating it into the deposition process itself. The high-voltage electrical forming operation is completely removed from the memory element lifecycle, as the filaments are already present after deposition. This extraction eliminates the need for complex high-voltage circuitry that would otherwise be required to initialize the memory element

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent performs the filament formation action preliminarily during manufacturing rather than during device operation. By pre-forming the conductive filaments in the deposition chamber through controlled thermal and chemical treatment, the invention eliminates the need for subsequent high-voltage initialization operations, thereby simplifying the circuit design requirements for memory element operation

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces the electrical forming voltage to zero or below, minimizing parameter dispersion and enabling reliable, low-power nonvolatile memory elements with improved manufacturing simplicity and reduced power consumption.

Implementation Method 1

a reversible conductive path may be formed through a topotactic phase transition in at least a portion of a perovskite crystal structure by application of an external power signal flowing through the first and second electrodes

Methodology Applied
Scientific EffectTopotactic phase transition: Phase Change

Implementation Method 2

In one embodiment, any one of the first electrode and the second electrode may include a conductive metal oxide for supplying oxygen ions to the variable resistance layer

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Data Source

PatentUS10886466B2Variable resistor, non-volatile memory element using the same, and method of fabricating the same
Publication Date: 2021.01.05 HANKUK UNIV OF FOREIGN STUDIES RES & BUSINESS FOUND
  • US10886466B2 patent drawing
  • US10886466B2 patent drawing
  • US10886466B2 patent drawing

AI summary

The present invention relates to a variable resistor comprises a first electrode, a second electrode, and a resistive switching layer disposed between the first electrode and the second electrode, wherein the resistive switching layer has a Brown-Millerite structure crystallized in an inclined orientation across the first electrode and the second electrode as an initial structure.