Variable Flow Valve Control for Water-Source Air Conditioners

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Solution Overview

Problem

Existing air conditioners lack the ability to efficiently control the opening degree of variable flow valves based on installation environment and power consumption, and are not adaptable to different types of variable flow valves, affecting performance and energy efficiency.

Innovation Solution

An air conditioner system with a water-refrigerant heat exchanger, a pump, a variable flow valve, and a controller that regulates the opening degree of the valve by manipulating the minimum flow rate of heat source water, using dip switches to set control lower limits and adjust based on pressure changes during cooling and heating operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the opening degree of the variable flow valve is regulated based on compressor operating rate, then the cooling capacity is improved, but the adaptability to different installation environments deteriorates

Engineering Contradiction:
Improvecooling capacityVSAvoidadaptability to installation environment
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The patent makes the minimum flow rate of heat source water dynamically adjustable through the heat source water minimum flow manipulation part, allowing the system to adapt to different installation environments and operating conditions rather than being fixed, thus resolving the contradiction between optimized cooling capacity and environmental adaptability

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of minimum flow rate of heat source water from a fixed value to an adjustable parameter through the heat source water minimum flow manipulation part, enabling the system to optimize performance across different installation environments by modifying this key parameter

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If a fixed minimum flow rate is used for heat source water, then the system structure is simplified, but the energy efficiency deteriorates

Engineering Contradiction:
Improvecontrol system complexityVSAvoidpower consumption
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The patent applies preliminary action by pre-setting multiple discrete minimum flow rate levels through the heat source water minimum manipulation part, allowing the system to select optimal energy-efficient settings in advance for different operating conditions without requiring complex real-time control algorithms

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If the variable flow valve control is optimized for specific valve types, then the control precision is improved, but the versatility across different valve types deteriorates

Engineering Contradiction:
Improvecontrol precisionVSAvoidcompatibility with valve types
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent creates a universal control system through the variable flow valve controller that can accommodate different types of variable flow valves (electronic expansion valves, servo valves, etc.) by providing standardized control interfaces and adjustment mechanisms, achieving both control precision and broad compatibility

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for flexible control of the variable flow valve, optimizing power consumption and performance by adjusting the flow rate according to the installation conditions, and is compatible with various types of variable flow valves, enhancing energy efficiency and adaptability.

Implementation Method 1

a heat pump having a water-refrigerant heat exchanger to condense or evaporate a refrigerant by heat exchange with heat source water

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

condense or evaporate the refrigerant by heat exchange with heat source water

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 3

condense or evaporate the refrigerant by heat exchange with heat source water

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 4

a pump installed on the heat source water flow path

Methodology Applied
Scientific EffectPumping: Pump

Implementation Method 5

a variable flow valve installed on the heat source water flow path and capable of regulating the opening degree

Methodology Applied
Scientific EffectFlow regulation: Valve

Data Source

PatentEP2600079B1Air conditioner and operation method of the same
Publication Date: 2017.04.26 LG ELECTRONICS INC
  • EP2600079B1 patent drawingFigure 1
  • EP2600079B1 patent drawingFigure 2
  • EP2600079B1 patent drawingFigure 3

AI summary

An air conditioner includes: a heat pump having a water-refrigerant heat exchanger to condense or evaporate a refrigerant by heat exchange with heat source water; a heat source water flow path connected to the water-refrigerant heat exchanger; a pump installed on the heat source water flow path; a variable flow valve installed on the heat source water flow path and capable of regulating the opening degree; and a variable flow valve controller for controlling the opening degree of the variable flow valve, wherein the variable flow valve controller includes a heat source water minimum flow manipulation part for manipulating the minimum flow rate of the heat source water and regulates the opening degree of the variable flow valve according to the manipulation of the heat source water minimum flow manipulation part. Accordingly, a user or installation personnel can selectively regulate power consumption and efficiency as desired.