Variable-Width Spoiler Fins for Dynamic Downforce and Drag Control

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Solution Overview

Problem

Current motor vehicles lack dynamic and adjustable aerodynamic solutions that can effectively manage aerodynamic drag, lift, and side-to-side balance, particularly at high speeds, which affects vehicle stability and handling.

Innovation Solution

The development of actively controlled variable-width spoiler assemblies with electronically controlled fin actuators that can adjust the spoiler's width and side-to-side bias to optimize downforce distribution, reducing drag and enhancing stability through continuous modulation of the spoiler's position during vehicle maneuvers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fixed-width spoiler assembly is used, then the structure is simple and manufacturing is easy, but the aerodynamic performance cannot be dynamically adjusted to optimize downforce and reduce drag at different speeds and maneuvers

Engineering Contradiction:
Improveaerodynamic performance adjustmentVSAvoidspoiler assembly structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The spoiler assembly is divided into a main body and multiple independently controllable fin sections. Each fin section can be adjusted separately to change the overall spoiler width and shape, enabling dynamic aerodynamic optimization without requiring a completely different spoiler design for each condition.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The spoiler assembly transitions from a fixed structure to a dynamic one with fins that can move between retracted and extended positions. This dynamic adjustment capability allows the spoiler to adapt its width and aerodynamic characteristics in real-time based on vehicle speed, steering angle, and handling conditions.

Inventive Principle:
Principle #15Dynamics

2Force

If the spoiler width is increased to maximize downforce, then vehicle stability improves, but aerodynamic drag increases

Engineering Contradiction:
ImprovedownforceVSAvoidaerodynamic drag
Core Design Contradiction:
ForceVSLoss of energy

Solution Approach 1:

The spoiler system dynamically adjusts fin extension based on vehicle operating conditions. At high speeds where drag is a concern, fins can be retracted to reduce width and drag. During cornering or maneuvers requiring additional downforce, fins extend to increase width and downforce generation, optimizing the trade-off between these two opposing forces.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the effective spoiler width parameter in response to varying operational requirements. By adjusting fin position, the spoiler can transition between different width configurations, allowing the vehicle to optimize downforce when needed while minimizing drag during straight-line high-speed travel.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If the spoiler assembly is made more complex with adjustable fins, then aerodynamic control improves, but manufacturing precision requirements increase

Engineering Contradiction:
Improveaerodynamic controlVSAvoidfin position accuracy
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The fin actuators are integrated into the spoiler assembly structure, with each fin having its own actuation mechanism. This self-contained design allows each fin to be controlled independently without requiring complex external positioning systems, reducing overall manufacturing precision requirements while maintaining effective aerodynamic control.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances vehicle stability and side-to-side balance, reduces dependence on electronic stability control systems, decreases drag and wind noise, and improves handling by dynamically adjusting downforce distribution across the vehicle's rear end.

Implementation Method 1

shaped similar in geometry to an inverted airfoil to modify airflow and generate an aerodynamic pressure gradient that produces downforce on the rear tires

Methodology Applied
Scientific EffectAerodynamic pressure gradient: Pressure Gradient

Implementation Method 2

shaped similar in geometry to an inverted airfoil to modify airflow and generate an aerodynamic pressure gradient

Methodology Applied
Scientific EffectAirfoil effect: Aerofoil

Implementation Method 3

a rear diffuser, on the other hand, is a series of specially formed channels on the aft part of the vehicle underbody that improves aerodynamic properties by ameliorating the transition between high-velocity airflow along the undercarriage and the much slower freestream airflow of surrounding ambient air. Generally speaking, a rear diffuser helps underbody airflow to decelerate and expand by providing pressure recovery

Methodology Applied
Scientific EffectPressure recovery: Pressure Gradient

Data Source

PatentUS10246141B2Variable-width aerodynamic spoiler assemblies and control logic for motor vehicles
Publication Date: 2019.04.02 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US10246141B2 patent drawing
  • US10246141B2 patent drawing

AI summary

Disclosed are active variable-width aerodynamic spoiler assemblies, methods for making or for operating such active spoiler assemblies, and vehicles equipped with such active spoiler assemblies. A disclosed active spoiler assembly for modifying the aerodynamic performance of a motor vehicle includes a main body rigidly mounted to the vehicle body, extending transversely across the vehicle. The main body has an elongated construction with opposing longitudinal ends. First and second fins are each movably attached to a respective one of the opposing longitudinal ends of the main body. Also, first and second fin actuators are each attached to the vehicle body and attached to a respective one of the movable fins. The first fin actuator is selectively actuatable to independently move the first fin between respective retracted and extended positions, whereas the second fin actuator is selectively actuatable to independently move the second fin between respective retracted and extended positions.