VCO-Based Class-D Amplifier With Digital Error Feedback

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Solution Overview

Problem

Analog-input Class-D amplifiers require high precision analog components, which are difficult to fabricate reliably in current semiconductor manufacturing processes, and typically need complex analog control, limiting their efficiency and reliability.

Innovation Solution

A Class-D amplifier design incorporating a voltage-controlled oscillator (VCO)-based Delta-Sigma ADC that converts analog error signals into digital signals, allowing signal processing in a closed-loop digital domain, reducing the need for precise analog circuits and improving modulation accuracy through digital-to-analog conversion and negative feedback.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If high precision analog components are used in Class-D amplifiers, then modulation accuracy is improved, but manufacturing reliability deteriorates due to fabrication difficulties

Engineering Contradiction:
Improvemodulation accuracyVSAvoidmanufacturing reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent replaces the mechanical/analog signal processing system with a digital system. Specifically, it uses a VCO-based Delta-Sigma ADC to convert the analog error signal into a digital signal, allowing subsequent signal processing to be performed in the digital domain using digital filters and digital PWM generators, thereby eliminating the need for high-precision analog components while maintaining modulation accuracy

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the domain parameter from analog voltage to digital frequency/phase representation. The VCO converts the analog error voltage into a frequency-modulated digital signal, which is then processed in the digital domain. This parameter transformation allows precise control without requiring high-precision analog components, resolving the contradiction between modulation accuracy and manufacturing reliability

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If complex analog control circuits are used, then signal processing precision is improved, but device complexity increases

Engineering Contradiction:
Improvesignal processing precisionVSAvoidcircuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent substitutes complex analog control circuits with a digital control system. The VCO-based Delta-Sigma ADC converts analog signals to digital form, enabling the use of digital filters and digital PWM generators that are inherently more stable and easier to implement with standard digital logic components, thereby reducing overall circuit complexity while maintaining or improving signal processing precision

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent uses digital copying and processing of the error signal in the digital domain. Instead of manipulating the analog error signal directly through complex analog circuits, the system creates a digital representation of the signal through the VCO-ADC, processes this digital copy through programmable digital filters, and converts it back to analog only at the final output stage, simplifying the intermediate processing stages

Inventive Principle:
Principle #26Copying

3Manufacturing precision

If analog signal processing is used throughout, then signal fidelity is maintained, but power efficiency deteriorates

Engineering Contradiction:
Improvesignal fidelityVSAvoidpower efficiency
Core Design Contradiction:
Manufacturing precisionVSUse of energy by moving object

Solution Approach 1:

The patent replaces continuous analog signal processing with pulsed digital signal processing. The VCO-based Delta-Sigma ADC samples the analog error signal at discrete intervals and converts it to digital form. The digital filters and PWM generators then process this sampled signal in the digital domain, which consumes less power than continuous analog processing, while the high sampling rate of the Delta-Sigma converter maintains signal fidelity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs periodic sampling and pulsed processing in the digital domain. The VCO-ADC samples the error signal periodically at a high rate, and the digital processing occurs in discrete time steps rather than continuously. This periodic action reduces power consumption compared to continuous analog processing while maintaining signal fidelity through the high sampling frequency that preserves the analog signal characteristics

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables area and power-efficient signal processing primarily in the digital domain, reducing the need for complex analog circuits, enhancing precision, and achieving high efficiency and low heat dissipation, suitable for applications like audio amplifiers.

Implementation Method 1

converting the analog error signal into a frequency signal based on the analog error signal using a VCO-based Sigma-Delta ADC

Methodology Applied
Scientific EffectVoltage-controlled oscillation:

Data Source

PatentUS20240421784A1Amplifier with VCO-based ADC
Publication Date: 2024.12.19 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20240421784A1 patent drawing
  • US20240421784A1 patent drawing
  • US20240421784A1 patent drawing

AI summary

An amplifier includes an input circuit configured to receive an analog input signal and a feedback signal, and output an analog error signal based on the analog input signal and the feedback signal. An ADC is configured to convert the analog error signal into a digital signal in a phase domain. A digital control circuit is configured to generate a digital control signal based on the digital signal in the phase domain. An output circuit is configured to generate an amplified output signal based on the digital control signal, and a feedback circuit is configured generate the feedback signal based on the amplified output signal.