VCSEL Electrode Layout for High-Speed Independent Emitter Switching

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Solution Overview

Problem

The existing configuration of light emitting elements, such as VCSELs, requires multiple integrated circuits for controlling light emission switching, leading to increased size and cost, and limits switching speed due to IC performance constraints.

Innovation Solution

A light emitting element with a conductive substrate, DBR layers, and tunnel junction layers, where light emission units are separated and each has a distinct electrode configuration, allowing for independent control and high-speed switching without the need for additional switching ICs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If multiple integrated circuits are used to control light emission switching, then light emission switching can be achieved, but device size and cost increase

Engineering Contradiction:
Improvelight emission switching controlVSAvoiddevice size
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent merges the control function for multiple light emission units into a single integrated circuit. The IC includes a plurality of emitter control circuits that can independently control multiple emitters, eliminating the need for separate ICs for each emitter or emitter group. This consolidation reduces device size and component count while maintaining independent control capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated circuit is designed with multi-functional emitter control circuits that can control different groups of emitters with different duty cycles. Each control circuit within the IC can independently modulate light emission for its assigned emitters, providing universal control functionality across multiple light emission units without requiring multiple dedicated ICs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If multiple integrated circuits are used to control light emission switching, then light emission switching can be achieved, but device cost increases

Engineering Contradiction:
Improvelight emission switching controlVSAvoiddevice cost
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent merges the control function for multiple light emission units into a single integrated circuit. The IC includes a plurality of emitter control circuits that can independently control multiple emitters, eliminating the need for separate ICs for each emitter or emitter group. This consolidation reduces device size and component count while maintaining independent control capability.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of manufacture

If conventional electrode configuration is used with anode and cathode on the same plane, then manufacturing is simplified, but switching speed is limited by IC performance

Engineering Contradiction:
Improveelectrode configurationVSAvoidlight emission switching speed
Core Design Contradiction:
Ease of manufactureVSSpeed

Solution Approach 1:

The patent transitions from a planar electrode configuration to a three-dimensional stacked configuration. The anode and cathode electrodes are positioned on opposite sides of the semiconductor layer, utilizing the vertical dimension. This spatial rearrangement enables direct current injection from substrate to electrode without requiring lateral routing through limiting IC structures, thereby achieving higher switching speeds.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Quantity of substance

If the number of light emission units is increased, then measurement capability is improved, but emitter interval decreases leading to manufacturing difficulties

Engineering Contradiction:
Improvenumber of light emission unitsVSAvoidemitter interval
Core Design Contradiction:
Quantity of substanceVSLength of moving object

Solution Approach 1:

The patent arranges multiple light emission units in a vertical stack along the optical axis rather than spreading them horizontally. This vertical configuration allows numerous emitters to be positioned in close proximity without reducing the horizontal emitter interval, enabling high-density emitter arrays while maintaining manufacturable spacing between adjacent emitters.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces the complexity and cost of the device, enabling faster switching speeds and reducing the emitter interval, while avoiding the limitations of having anode and cathode electrodes on the same plane.

Implementation Method 1

a tunnel junction layer is provided between the second main surface of the conductive substrate and the first main surface of the first DBR layer

Methodology Applied
Scientific EffectTunneling effect:

Implementation Method 2

a first DBR layer provided on a side of the second main surface of the conductive substrate... a second DBR layer laminated on the first DBR layer

Methodology Applied
Scientific EffectBragg reflection: Bragg Diffraction

Data Source

PatentUS20240170921A1Light emitting element, illumination device, and distance measuring device
Publication Date: 2024.05.23 SONY SEMICON SOLUTIONS CORP
  • US20240170921A1 patent drawing
  • US20240170921A1 patent drawing
  • US20240170921A1 patent drawing

AI summary

For example, a light emitting element capable of increasing a speed at which light emission of light emission units is switched is provided. The light emitting element includes: a conductive substrate having a first main surface and a second main surface opposite to the first main surface; a first electrode provided on the first main surface of the conductive substrate; a first DBR layer provided on a side of the second main surface of the conductive substrate and having a first main surface; at least two light emission units provided on a side opposite to the first main surface of the first DBR layer, in which a tunnel junction layer is provided between the second main surface of the conductive substrate and the first main surface of the first DBR layer, and each of the light emission units is separated from each other; a second DBR layer laminated on the first DBR layer and having a first main surface and a second main surface opposite to the first main surface; and a second electrode provided on a side of the second main surface of the second DBR layer.