Vehicle AC Socket Control for Battery-Aware Power Distribution

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Solution Overview

Problem

Existing alternating voltage energy networks in electric and hybrid vehicles lack flexibility and efficient energy distribution, particularly in managing current limits and battery state of charge, which can lead to inefficient energy usage and potential battery discharge.

Innovation Solution

An alternating voltage energy network with a socket and method for energy distribution that includes a bidirectional inverter, microprocessor, and switching element, allowing for flexible energy management based on load detection, battery state, and environmental conditions, with features like country coding and master-slave socket configurations to optimize energy usage and prevent battery discharge.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the socket is supplied with voltage from the high-voltage battery via the inverter, then the socket can provide power when no external charging infrastructure is available, but the battery may be discharged below safe levels

Engineering Contradiction:
Improvepower supply flexibilityVSAvoidbattery charge level
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The control unit continuously monitors the state of charge of the high-voltage battery and automatically switches off the socket when a predetermined charge level threshold is reached, preventing battery discharge below safe levels while allowing flexible power supply when charge is sufficient

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adjusts the operational state of the socket based on real-time battery charge level conditions, transitioning between enabled and disabled states to balance power availability with battery protection

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If the socket is always enabled, then electrical loads can be used at any time, but energy is wasted when no load is connected or when the battery is low on charge

Engineering Contradiction:
Improvesocket availabilityVSAvoidenergy consumption
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The control unit receives feedback from load detection circuits and charge level sensors, automatically enabling the socket only when both a load is detected and sufficient battery charge is available, thereby eliminating energy waste while maintaining ease of use when conditions are favorable

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The socket system autonomously manages its own operational state based on detected conditions, enabling or disabling itself without user intervention to prevent energy waste while maintaining availability when appropriate

Inventive Principle:
Principle #25Self-service

3Reliability

If current limit switching is implemented, then battery protection is improved, but the socket becomes less flexible for different power requirements

Engineering Contradiction:
Improvebattery protectionVSAvoidcurrent limit flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The system dynamically adjusts current limits based on real-time battery charge level conditions, allowing higher current draw when charge is abundant and automatically reducing or disabling current when charge levels drop, thereby maintaining both protection and flexibility

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP4321364A1Alternating voltage power grid, power socket and method for distributing power
Publication Date: 2024.02.14 VOLKSWAGEN AG
  • EP4321364A1 patent drawingFigure 1
  • EP4321364A1 patent drawingFigure 2~3
  • EP4321364A1 patent drawingFigure 4

AI summary

The invention relates to an AC power network (1) in an electric or hybrid vehicle, comprising an AC charging socket (2), at least one socket (4) for an electrical load, and a bidirectional inverter (3), wherein the bidirectional inverter (3) is connected on the AC side to the AC charging socket (2) and the at least one socket (4) and on the DC side to a high-voltage battery (5) of a traction network, wherein at least one microprocessor (8) and a switching element (14) are assigned to the socket (4), wherein the microprocessor (8) of the socket (4) is connected via at least one communication line (6) to a control unit (7) of the inverter (3), wherein, depending on a state, the control unit (7) generates a switching command for the at least one switching element (14) of the socket (4), a socket (4), and a method.