Vehicle Airflow Control Apparatus with Flexible Ducting and Water Shedder

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Solution Overview

Problem

Existing vehicle airflow control systems face challenges in balancing aerodynamic performance with aesthetic design objectives, particularly at high speeds, and struggle to maintain effectiveness in various weather conditions while ensuring easy installation and rainwater integrity.

Innovation Solution

A vehicle airflow control apparatus featuring a wedge-shaped cup and connector portion for a water-tight seal, with a blowing arrangement that includes multiple exit apertures connected by ducting with flexible portions and a water shedder arrangement to divert rainwater, along with an actuator for extending and retracting the surface member, which can be aligned to optimize airflow and reduce lift and drag.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If aerodynamic devices such as rear flips, deployable spoilers, or fixed wings are added to high-speed vehicles, then vehicle stability and lift reduction are improved, but vehicle complexity and aesthetic design are worsened

Engineering Contradiction:
Improvevehicle stabilityVSAvoidaerodynamic device complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent employs a flexible membrane that can be selectively actuated to create aerodynamic effects. This thin film approach provides the necessary lift reduction and stability control without the bulk and visual complexity of traditional rigid aerodynamic devices like spoilers or wings, thereby maintaining aesthetic design while achieving functional requirements.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The system uses dynamically actuated flow control elements that can adjust their state based on driving conditions. The flexible membrane can be deployed or retracted as needed, providing adaptive aerodynamic control rather than fixed geometric modifications, which reduces overall system complexity while maintaining stability across varying operating conditions.

Inventive Principle:
Principle #15Dynamics

2Reliability

If aerodynamic devices are integrated into vehicle body surfaces, then airflow control effectiveness is improved, but rainwater integrity and ease of installation are worsened

Engineering Contradiction:
Improveairflow control effectivenessVSAvoidinstallation ease
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The aerodynamic system is divided into modular components including separate flow control elements, ducting sections, and actuation mechanisms. This segmentation allows for simplified installation and manufacturing, as each module can be independently produced and assembled, reducing the overall complexity of integration while maintaining effective airflow control through coordinated operation of the segments.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The use of flexible membranes and ducting allows the system to conform to various vehicle body surfaces without requiring complex rigid structures. This flexibility simplifies installation across different vehicle platforms and maintains rainwater integrity by allowing the flexible elements to seal effectively around openings and integration points.

Inventive Principle:
Principle #30Flexible shells and thin films

3Stability of the object's composition

If multiple exit apertures with separate ducting are used, then airflow distribution and stability are improved, but device complexity and manufacturing difficulty are worsened

Engineering Contradiction:
Improveflow distribution stabilityVSAvoidducting system complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The ducting system utilizes flexible membranes and tubing that can be routed through the vehicle body to multiple exit apertures. This flexible approach simplifies the ducting architecture compared to rigid piping, allowing easier navigation around structural obstacles and simpler connections to multiple outlets while maintaining stable airflow distribution to each aperture.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The ducting system is designed with universal connection points and standardized interfaces that can serve multiple functions. The same ducting infrastructure supports airflow distribution to multiple exit apertures while also accommodating actuation signals and potential sensor integration, reducing overall system complexity through multi-functional design.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides improved vehicle response and stability across the speed range during straight-line and cornering maneuvers, reduces aerodynamic lift, and enhances rainwater integrity, while maintaining a clean aesthetic design.

Implementation Method 1

lift can be generated in the region of the rear 'axle' area and such fast motor cars require a low co-efficient of lift to prevent them from losing grip in corners

Methodology Applied
Scientific EffectAerodynamic lift: Aerofoil

Implementation Method 2

The openable joint may include a wedge-shaped cup on one ducting element and a connector portion on another ducting element which is arranged to engage in the wedge-shaped cup. The rubber or rubber-like material may compress somewhat to achieve this.

Methodology Applied
Scientific EffectCompression sealing: Compression

Implementation Method 3

a water shedder arrangement to divert rainwater

Methodology Applied
Scientific EffectGravity-driven drainage: Gravitation

Data Source

PatentEP3206939B1Vehicle airflow control apparatus
Publication Date: 2020.12.30 ASTON MARTIN LAGONDA LIMITED
  • EP3206939B1 patent drawingFigure 1~2
  • EP3206939B1 patent drawingFigure 3~4
  • EP3206939B1 patent drawingFigure 5~6

AI summary

A vehicle airflow control apparatus (900) has an air inlet (902) at the rear quarter glass (906) of the vehicle and ducting (908) leading via an openable joint (912) and rear ducting (912) past a bend (916) to an exit blowing aperture (918), a concertina element (928) allowing duct movement, the openable joint having a self-alignment cup (938) with wedging inner sides (944, 946), an interface seal connecting the rear ducting and the cup, a deployable spoiler (920) having a drive system (978),10 outboard positional control of the spoiler being provided by a rod (998) with cone surfaces (1000, 1002).