Vehicle Component Behavior Evaluation for Wear-Adaptive Control

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Solution Overview

Problem

Existing vehicle control systems fail to adapt to wear-related changes in individual components, leading to inefficiencies in automatic or autonomous driving due to the inability to react to altered vehicle component behaviors.

Innovation Solution

A method and system for evaluating vehicle component behavior through detection, classification, and adaptation of control signals using sensors and a control unit, with optional external data processing, to adjust vehicle component actuation based on wear and condition changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the control unit is specially adapted to specific characteristics of the target system, then the control performance is optimized for initial conditions, but the system cannot react to changes in vehicle component behavior due to wear

Engineering Contradiction:
Improvecontrol performanceVSAvoidadaptability to component wear
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The control unit transitions from a static, pre-adapted system to a dynamic system that continuously monitors vehicle component behavior through sensor data and adjusts control parameters in real-time. This allows the system to maintain optimal control performance despite wear-related changes in brake systems, drive systems, or steering systems.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system implements a feedback mechanism where sensor data about vehicle response to control signals is continuously fed back to the control unit. This feedback loop enables the control unit to detect changes in component behavior and adapt control strategies accordingly, resolving the contradiction between initial optimization and ongoing adaptability.

Inventive Principle:
Principle #23Feedback

2Device complexity

If the system focuses on overall vehicle behavior evaluation, then the complexity of individual component monitoring is reduced, but the ability to identify and respond to specific component wear is limited

Engineering Contradiction:
Improvemonitoring system complexityVSAvoidcomponent behavior detection accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The system segments the vehicle into individual controllable components (brake system, drive system, steering system) and evaluates the behavior of each component separately through targeted control signals and sensor measurements. This segmentation enables precise detection of specific component wear while maintaining manageable system complexity through modular evaluation approaches.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If manual driving operation is used, then the driver can compensate for unknown vehicle component behavior, but automatic or autonomous driving cannot adapt to wear-related changes

Engineering Contradiction:
Improvevehicle control adaptabilityVSAvoidautomatic driving capability
Core Design Contradiction:
Ease of operationVSExtent of automation

Solution Approach 1:

The automatic driving system performs self-diagnosis and self-adjustment by monitoring its own control signals and sensor responses. The control unit automatically detects wear-related changes and adapts control parameters without human intervention, enabling autonomous vehicles to maintain safe operation despite component degradation, effectively making the system self-correcting like a human driver would be.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS12594941B2System and method for evaluating the behavior of a vehicle component
Publication Date: 2026.04.07 KNORR BREMSE SYSTEME FUER NUTZFAHIZEUGE GMBH
  • US12594941B2 patent drawing

AI summary

A method for evaluating the behavior of a vehicle component, including: issuing a control signal by a control unit of a motor vehicle to a vehicle component; detecting a response of the motor vehicle to the control signal; determining the behavior of the vehicle component; classifying the behavior of the vehicle component; and adapting the actuation of the motor vehicle component by the control unit. Also described is a related system.