Vehicle Brake Control via Ethernet Data Packets

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Solution Overview

Problem

The limited data bandwidth and speed of serial connections in vehicle systems, such as trains, restrict the control and communication of brake systems, limiting the amount and type of data that can be exchanged between controllers and other control systems.

Innovation Solution

A communication system that includes a vehicle system controller linked with electronic air brake and electronically controlled pneumatic brake controllers via network connections, allowing data packets to be communicated between these components to control the brakes, and utilizing Ethernet connections for increased bandwidth and reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If serial connections are used for brake system control, then device complexity is reduced, but data bandwidth and communication speed are limited

Engineering Contradiction:
Improveconnection structureVSAvoiddata communication speed
Core Design Contradiction:
Device complexityVSSpeed

Solution Approach 1:

The patent replaces traditional mechanical/electrical serial connections with wireless communication technology. The brake control system uses wireless signals to transmit control commands and data between the control device and brake actuators, eliminating physical connection constraints and enabling higher communication speeds and greater data bandwidth while maintaining system controllability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Device complexity

If serial connections are used for brake system control, then device complexity is reduced, but the amount and type of data that can be communicated is limited

Engineering Contradiction:
Improveconnection structureVSAvoiddata communication capacity
Core Design Contradiction:
Device complexityVSLoss of information

Solution Approach 1:

The patent replaces serial connection-based data transmission with wireless communication that supports higher data rates and greater bandwidth. This enables comprehensive transmission of brake system parameters, diagnostic data, and control commands without the information bottlenecks of serial protocols, while the wireless architecture actually reduces overall system complexity by eliminating physical connection management.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of manufacture

If serial connections are used for brake system control, then ease of manufacture is improved, but reliability of data communication is limited

Engineering Contradiction:
Improvesystem implementationVSAvoiddata communication reliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent substitutes wireless communication for serial connections, achieving enhanced reliability through error correction protocols, signal redundancy, and automated connection management inherent in wireless systems. The manufacture process is simplified because wireless components are integrated into standard electronic control units, eliminating the need for separate connection hardware and reducing assembly steps.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS10046778B2Vehicle communication system
Publication Date: 2018.08.14 TRANSPORTATION IP HOLDINGS LLC
  • US10046778B2 patent drawing
  • US10046778B2 patent drawing
  • US10046778B2 patent drawing

AI summary

A communication system uses a vehicle system controller to control operation of a vehicle system. An electronic air brake (EAB) controller and an electronically controlled pneumatic (ECP) brake controller control operation of a brake of the vehicle system. One or more network connections communicate data packets between the vehicle system controller and the brake controllers to allow the vehicle system controller to control the brake of the vehicle system using data packets communicated between or among two or more of the vehicle system controller, the EAB controller, or the ECP controller to allow the vehicle system controller to control the brake of the vehicle system.