Vehicle Charging System with Dynamic Coil Segmentation

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Solution Overview

Problem

Conventional electric vehicle charging systems require human intervention for initiating and managing charging sessions, leading to inefficiencies such as partial charge states and time-consuming recharging processes due to the need for purposeful travel to charging stations.

Innovation Solution

A vehicle charging system with a system controller, dynamically configurable inductive coils, and motorized axes to optimize energy transfer, allowing for autonomous initiation and optimization of charging sessions without human input by adjusting coil configurations and vehicle positioning for maximum energy transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If manual charging initiation and location selection is used, then the operator has full control over charging decisions, but the charging process becomes time-consuming and requires purposeful travel to charging stations

Engineering Contradiction:
ImproveCharging initiation convenienceVSAvoidTime for travel and charging setup
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The system enables autonomous charging initiation through automatic vehicle detection, authentication, and charging session management without requiring operator intervention. The controller automatically detects when a vehicle is positioned on the charging platform, authenticates it, and initiates the charging process, eliminating the need for manual operation and reducing time loss.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system performs preliminary actions by pre-positioning the charging platform, pre-authenticating vehicles through RFID or other identification systems, and pre-configuring charging parameters before the vehicle arrives. This allows the charging process to begin immediately upon vehicle positioning, eliminating setup time and reducing overall charging time.

Inventive Principle:
Principle #10Preliminary action

2Duration of action of moving object

If the vehicle is operated until battery depletion to maximize usage time, then the discharge cycle is optimized, but the vehicle remains immobile for long periods during recharging

Engineering Contradiction:
ImproveTime between recharging sessionsVSAvoidTime lost during vehicle immobility
Core Design Contradiction:
Duration of action of moving objectVSLoss of time

Solution Approach 1:

The system enables continuous charging by allowing the vehicle to remain on the charging platform throughout the entire charging process without interruption. The automated system maintains continuous power transfer from the charging platform to the vehicle battery, eliminating idle time and keeping the vehicle in a useful state (parked and charged) rather than immobile and uncharged.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The system implements periodic charging sessions where the vehicle automatically returns to the charging platform at scheduled intervals or when battery charge drops below a threshold. This periodic action optimizes the discharge cycle while minimizing total immobilization time by efficiently utilizing charging opportunities.

Inventive Principle:
Principle #19Periodic action

3Quantity of substance

If full battery recharging is performed in one continuous session, then the battery capacity is maximized, but the charging process is time-consuming and inefficient

Engineering Contradiction:
ImproveBattery charge capacityVSAvoidCharging efficiency
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The charging inductive coil is divided into multiple independently controllable segments that can be selectively activated. The system segments the charging process into multiple phases or zones, allowing different portions of the battery to be charged at different rates or times, thereby maximizing overall charging efficiency while still achieving full battery capacity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically adjusts charging parameters including power delivery rate, active coil segments, and charging duration based on real-time battery state, vehicle requirements, and grid conditions. This dynamic optimization enables faster charging when conditions permit while maintaining safety and efficiency, thereby increasing productivity without sacrificing charge capacity.

Inventive Principle:
Principle #15Dynamics

4Device complexity

If the charging inductive coil uses a fixed configuration, then the system structure is simple, but energy transfer efficiency decreases when vehicle positioning is not optimal

Engineering Contradiction:
ImproveCoil configuration structureVSAvoidEnergy transfer loss
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The charging inductive coil is divided into multiple independently controllable segments arranged in specific patterns. The system can selectively activate different segments based on vehicle position and size, creating optimized magnetic coupling zones that maximize energy transfer efficiency while maintaining a relatively simple overall structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically reconfigures the active coil segments and their excitation patterns based on real-time vehicle detection, positioning, and charging requirements. This dynamic adaptation optimizes the magnetic field distribution to match the vehicle's receiving coil position, minimizing energy loss without requiring a complex fixed configuration for every possible scenario.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables continuous, efficient, and autonomous charging, reducing the need for manual charging sessions and minimizing energy losses, as electric vehicles can recharge optimally at any available opportunity, enhancing user experience and prolonging battery life.

Implementation Method 1

a charging inductive coil and a receiving inductive coil

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

optimize energy transfer, allowing for autonomous initiation and optimization of charging sessions

Methodology Applied
Scientific EffectElectromagnetic coupling: Electromagnetic Induction

Data Source

PatentUS11465520B2Vehicle charging system
Publication Date: 2022.10.11 CHASE ARNOLD
  • US11465520B2 patent drawing
  • US11465520B2 patent drawing
  • US11465520B2 patent drawing

AI summary

A vehicle charging system for allowing an electric vehicle to automatically recognize the presence of, and communicate to properly equipped public or private wireless electric vehicle charging station(s) in order to automatically effectuate a partial or complete charging sequence at available opportunities in order to attain a fully charged power pack at all or most times. The vehicle charging system being configured to optimize the charging session with virtually any type of electric vehicle capable of wireless charging.