Vehicle Sensor Transparent Shield Cleaning Mechanism

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Solution Overview

Problem

Optical sensors on vehicles can be rendered inoperable due to contaminants like dirt blocking their field of view, which affects navigation and safety features such as collision avoidance and lane maintenance.

Innovation Solution

A sensor system with a transparent shield and movable pads and gaskets that can be actuated by a computer to maintain an uncontaminated field of view, using a nozzle to provide fluid for cleaning and a user interface for manual operation, ensuring the optical sensor remains clear and functional.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the optical sensor is exposed to the environment to capture light, then the sensor can perform navigation and safety functions, but the sensor becomes vulnerable to contamination from dirt and other contaminants that block the field of view

Engineering Contradiction:
Improvesensor functionalityVSAvoidcontamination
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The optical sensor system is segmented into distinct functional components: the optical sensor itself, the transparent shield that protects it, and the cleaning mechanism with pads and gaskets. This segmentation allows the sensor to remain protected while maintaining optical functionality through the transparent shield, and enables independent cleaning of the shield without affecting the sensor directly.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A transparent shield is introduced as an intermediary element between the optical sensor and the external environment. This shield blocks contaminants from directly contacting the sensor while allowing light to pass through for navigation and safety functions. The shield can be cleaned independently of the sensor, maintaining sensor reliability without direct exposure to harmful factors.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If a transparent shield is added to protect the optical sensor, then contamination is reduced, but the system complexity increases with additional components

Engineering Contradiction:
Improvecontamination protectionVSAvoidsystem structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The cleaning function is merged with the protective shield system. The pads and gaskets are integrated with the transparent shield assembly, allowing the cleaning mechanism to operate on the shield without requiring a separate independent system. This merging reduces overall system complexity compared to having entirely separate protection and cleaning systems.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The transparent shield serves multiple functions: it protects the optical sensor from contamination, maintains the field of view for light passage, and provides a surface that can be cleaned by the integrated pads and gaskets. The cleaning mechanism also serves dual purposes by removing contaminants from both the shield and the sensor assembly, maximizing the utility of each component.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If manual cleaning operation is provided through user interface, then ease of operation is improved, but automation level decreases

Engineering Contradiction:
Improvemanual controlVSAvoidautomatic cleaning
Core Design Contradiction:
Ease of operationVSExtent of automation

Solution Approach 1:

The cleaning system is designed to be dynamic and adaptable, allowing operation mode to change based on needs. The system can switch between automatic operation (actuating the shield and pads without user input) and manual operation (user-initiated cleaning through the interface). This dynamic flexibility enables the system to optimize between automation efficiency and user control as required by different operating conditions.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively prevents contamination of the optical sensor, maintaining its functionality and ensuring continuous navigation and safety features operation by automatically or manually cleaning the transparent shield.

Implementation Method 1

A transparent shield supported by the base and movable between a first position and a second position, the shield covering the opening in the first position

Methodology Applied
Scientific EffectPhysical barrier: Physical Containment

Implementation Method 2

A pair of gaskets supported by the base, the opening disposed between the gaskets. The sensor system includes a pair of pads supported by the base, the gaskets disposed between the pads

Methodology Applied
Scientific EffectMechanical cleaning: Abrasion

Implementation Method 3

The sensor system may include a nozzle positioned to provide fluid to at least one of the pads

Methodology Applied
Scientific EffectFluid delivery: Fluid Spray

Data Source

PatentUS10730485B2Vehicle sensor system
Publication Date: 2020.08.04 FORD GLOBAL TECH LLC
  • US10730485B2 patent drawing
  • US10730485B2 patent drawing
  • US10730485B2 patent drawing

AI summary

A system includes a base defining an opening. The system includes a pair of gaskets supported by the base, the opening disposed between the gaskets. The system includes a pair of pads supported by the base, the gaskets disposed between the pads. The system includes a transparent shield supported by the base and movable between a first position and a second position, the shield abutting one of the pads in the first position and the other of the pads in the second position.