Vehicle Shutter Control for Battery Charging and Engine Cooling

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Solution Overview

Problem

In hybrid vehicles, the engine is started unnecessarily to cool the coolant, leading to fuel consumption when the battery state of charge (SOC) is raised, and heat from the engine is released, which can be inefficient.

Innovation Solution

A vehicle system that includes a shutter and an electronic control unit to control air flow, allowing the shutter to be closed during SOC recovery to reduce coolant temperature and prevent engine start due to cooling, and optionally using a battery heater to maintain battery temperature during charging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the engine is operated to charge the battery, then the battery SOC is raised, but the coolant temperature rises and requires cooling that consumes fuel

Engineering Contradiction:
Improvebattery charge levelVSAvoidfuel consumption
Core Design Contradiction:
Quantity of substanceVSUse of energy by moving object

Solution Approach 1:

The shutter is closed before the battery charging process begins, preemptively preventing coolant temperature rise. This preliminary action eliminates the need for subsequent engine operation solely for cooling purposes, thereby reducing fuel consumption while maintaining battery charge levels

Inventive Principle:
Principle #10Preliminary action

2Temperature

If the shutter remains open to cool the coolant, then the coolant temperature is reduced, but the engine must be restarted consuming additional fuel

Engineering Contradiction:
Improvecoolant temperatureVSAvoidfuel consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The shutter is closed in advance during battery charging, preventing coolant temperature rise before it occurs. This eliminates the need for engine restarts for cooling purposes, thereby preventing additional fuel consumption while maintaining adequate coolant temperature

Inventive Principle:
Principle #10Preliminary action

3Use of energy by moving object

If the shutter is closed during battery charging, then fuel consumption is reduced by preventing engine start, but the coolant temperature may rise excessively

Engineering Contradiction:
Improvefuel consumptionVSAvoidcoolant temperature
Core Design Contradiction:
Use of energy by moving objectVSTemperature

Solution Approach 1:

The shutter is closed at the appropriate timing during battery charging to prevent coolant temperature rise before it becomes problematic. This timing-based preliminary action reduces fuel consumption by preventing engine starts while maintaining coolant temperature within acceptable ranges

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Reduces fuel consumption by preventing unnecessary engine starts and heat release, while maintaining battery temperature for efficient operation.

Implementation Method 1

the shutter is configured to switch between a closed state where the path of air is closed and an open state where the path of air is open

Methodology Applied
Scientific EffectAir flow blocking:

Implementation Method 2

the generator is configured to generate electric power by receiving an output of the engine

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

the electric power storage device is configured to perform charging and discharging and generate power for the vehicle

Methodology Applied
Scientific EffectElectrochemical energy conversion:

Data Source

PatentUS9909486B2Vehicle
Publication Date: 2018.03.06 TOYOTA JIDOSHA KK
  • US9909486B2 patent drawing
  • US9909486B2 patent drawing
  • US9909486B2 patent drawing

AI summary

A vehicle includes an engine, a generator, an electric power storage device, a switch, a shutter, and a electronic control unit. The switch is configured to be operated by a user. The shutter is arranged in a path of air of intake air to the engine compartment from an outside of the vehicle. The electronic control unit configured to charge the electric power storage device by using the electric power generated by the generator when the switch is operated, and close the shutter when the electric power storage device is charged based on the operation of the switch.