Vertical Bidirectional Switch Gate Via Design

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Solution Overview

Problem

Existing bidirectional switches with gate electrodes referenced to the rear surface face challenges in surface area utilization and latch-up issues due to abrupt voltage variations between main electrodes, particularly when operating in Q1 and Q4 modes.

Innovation Solution

A vertical bidirectional switch design with a gate electrode on the front surface of a via crossing the chip, featuring a semiconductor substrate of one conductivity type surrounded by a wall of another conductivity type, including specific regions and layers to control current flow and minimize latch-up, allowing operation in all four quadrants without relying on transistors or lateral thyristors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a transistor or lateral thyristor is used for turning on the bidirectional switch in Q1 and Q4 modes, then the switching function is achieved, but the surface area is increased and latch-up problems occur due to abrupt voltage variations

Engineering Contradiction:
Improvelatch-up sensitivityVSAvoidcontrol structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent removes the transistor or lateral thyristor components from the control structure, extracting the problematic elements that caused latch-up issues and excessive surface area usage. The bidirectional switch is turned on directly through the gate electrode without requiring these intermediate switching components, thereby eliminating the latch-up sensitivity while maintaining Q1 and Q4 mode operation.

Inventive Principle:
Principle #2Taking out (Extraction)

2Area of moving object

If a transistor or lateral thyristor is used for turning on the bidirectional switch, then the switching function is achieved, but the surface area assigned to the gate is increased

Engineering Contradiction:
Improvegate surface areaVSAvoidswitching control ease
Core Design Contradiction:
Area of moving objectVSEase of operation

Solution Approach 1:

The patent extracts and removes the transistor or lateral thyristor components that occupied additional surface area. By eliminating these intermediate switching elements, the gate surface area is reduced while the direct gate control mechanism maintains full switching functionality in Q1 and Q4 modes, improving both area utilization and operational simplicity.

Inventive Principle:
Principle #2Taking out (Extraction)

3Device complexity

If the gate electrode is referenced to the front surface, then the control is simplified, but isolation systems are required to deliver voltage between control signal and variable potential

Engineering Contradiction:
Improvecontrol structure complexityVSAvoidisolation system requirement
Core Design Contradiction:
Device complexityVSEase of manufacture

Solution Approach 1:

The patent inverts the conventional gate reference approach by referencing the gate electrode to the rear surface instead of the front surface. This inversion eliminates the need for isolation systems between the control signal and variable potential, as the rear surface reference provides a stable potential without requiring additional isolation components, thereby simplifying both control structure and manufacturing.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a simple, low-bulk control structure that is less sensitive to latch-ups and enables reliable operation across all quadrants without the issues associated with transistor or lateral thyristor turn-on, ensuring stable performance under varying voltage conditions.

Implementation Method 1

a via of the second conductivity type running from the front surface to the rear surface of the substrate, arranged between the first region and the wall, this via being in contact with the gate electrode

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

an insulating layer being arranged on the rear surface, around the via region

Methodology Applied
Scientific EffectElectrical insulation: Dielectric

Implementation Method 3

a semiconductor substrate of a first conductivity type surrounded with a wall of the second conductivity type, on the front surface side, a well of the second conductivity type in substantially half of which is formed a first region of the first conductivity type

Methodology Applied
Scientific EffectElectrical conductivity control through doping: Conduction (electrical)

Data Source

PatentUS9231092B2Bi-directional switch with Q1 and Q4 control
Publication Date: 2016.01.05 STMICROELECTRONICS (TOURS) SAS
  • US9231092B2 patent drawing
  • US9231092B2 patent drawing
  • US9231092B2 patent drawing

AI summary

A vertical bidirectional switch of the type having its control referenced to the rear surface, including on its rear surface a first main electrode and on its front surface a second main electrode and a gate electrode, this switch being controllable by a positive voltage between its gate and its first electrode, wherein the gate electrode is arranged on the front surface of a via crossing the chip in which the switch is formed.