Vertical Electrode Dielectrophoresis for High-Flow Bead Detection

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Solution Overview

Problem

Existing analyte detection methods using dielectrophoresis (DEP) are limited by low bead holding forces, small channel height, and low flow rates, which restrict the concentration and detection of analytes in physiological fluids, particularly in human serum, due to the use of planar electrodes that generate electro-kinetic forces only near the channel surfaces.

Innovation Solution

A dielectrophoretic detection device with vertically standing electrodes forming oblique rows across the channel height, generating uniform electric fields that guide beads to detection areas, allowing high flow rates and efficient trapping of beads throughout the channel, and incorporating multiple concentration and incubation lines for simultaneous multi-analyte detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If planar electrodes are used to generate electric fields for bead concentration, then the device structure is simple, but the bead holding force is low and the channel height is limited

Engineering Contradiction:
Improvebead holding forceVSAvoidelectrode structure complexity
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

The patent transitions from two-dimensional planar electrodes to three-dimensional vertically standing electrodes arranged in oblique rows. This dimensional change enables the electric field to act throughout the channel height rather than only near surfaces, significantly increasing bead holding force while maintaining structural feasibility through systematic electrode arrangement.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The electrode assembly is segmented into multiple vertically standing electrodes arranged in oblique rows across the channel. This segmentation allows the electric field to be distributed throughout the channel volume, enabling effective bead manipulation at various heights simultaneously, thus overcoming the limitation of planar electrodes that only affect beads near the channel surfaces.

Inventive Principle:
Principle #1Segmentation

2Productivity

If planar electrodes are used for bead concentration, then the device is easy to manufacture, but the flow rate is low

Engineering Contradiction:
Improveflow rateVSAvoidelectrode manufacturing difficulty
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

By implementing vertically standing electrodes in oblique rows, the system achieves effective bead concentration throughout the channel height, allowing higher flow rates without sacrificing concentration efficiency. This three-dimensional electrode configuration enables the processing of larger sample volumes per unit time compared to planar electrodes.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The oblique row arrangement of vertical electrodes creates dynamic electric field distributions that can effectively manipulate beads across the entire channel cross-section. This dynamic field configuration maintains strong bead holding forces even at higher flow rates, enabling the system to handle increased sample throughput while preserving detection sensitivity.

Inventive Principle:
Principle #15Dynamics

3Length of stationary object

If planar electrodes are used, then the channel height can be small, but the bead concentration efficiency is low

Engineering Contradiction:
Improvechannel heightVSAvoidbead concentration efficiency
Core Design Contradiction:
Length of stationary objectVSProductivity

Solution Approach 1:

The vertically standing electrodes extend throughout the channel height, creating electric fields that act in the vertical dimension. This allows effective bead concentration even in channels with larger heights, as the electric field influence is distributed across the entire channel volume rather than being confined to regions near planar electrode surfaces.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The vertically standing electrode configuration serves multiple functions simultaneously: it generates electric fields throughout the channel height for bead concentration, maintains structural support for the channel, and enables efficient bead manipulation across varying channel dimensions. This multi-functionality allows the system to adapt to different channel height requirements while maintaining high concentration efficiency.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Productivity

If vertically standing electrodes in oblique rows are used, then bead trapping efficiency is high and flow rate is increased, but the electrode structure becomes more complex

Engineering Contradiction:
Improveflow rateVSAvoidelectrode assembly complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The complex electrode assembly is segmented into modular vertically standing electrodes arranged in systematic oblique rows. This segmentation allows for standardized fabrication of individual electrode units that can be assembled in repeating patterns, reducing overall manufacturing complexity despite the three-dimensional configuration.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

While the oblique row arrangement in three dimensions increases functional capability, it also creates a systematic pattern that can be fabricated using layered manufacturing or extrusion techniques. The regular geometric progression of oblique rows allows for efficient fabrication processes, balancing the increased structural complexity with manufacturability through standardized production methods.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device achieves high-throughput bead concentration and detection of low-concentration analytes by enabling efficient trapping and clustering of beads across the channel height, facilitating multi-analyte detection with improved sensitivity and reduced sample dilution, while allowing on-chip incubation and separation based on bead size.

Implementation Method 1

a first electrode assembly and a second electrode assembly arranged in said flow channel, said first and second electrode assemblies being configured to generate, under an appropriate electric tension therebetween, an electric field drawing said beads to said detection area by dielectrophoretic forces

Methodology Applied
Scientific EffectDielectrophoresis: Dielectric

Implementation Method 2

an excitation light source for radiating light to said beads within said flow channel, a photon detection unit detecting light emitted in said detection area

Methodology Applied
Scientific EffectFluorescence: Fluorescence

Data Source

PatentUS12458983B2Dielectrophoresis detection device
Publication Date: 2025.11.04 ECOLE POLYTECHNIQUE FEDERALE DE LAUSANNE (EPFL)
  • US12458983B2 patent drawing
  • US12458983B2 patent drawing
  • US12458983B2 patent drawing

AI summary

A dielectrophoretic detection device including a chip, with a flow channel having at least one inlet and one outlet, and at least a detection area configured to detect analytes trapped on functionalised beads flowing within the flow channel, first and second electrode assemblies shaped as rows of parallel pillars extending a the height of the flow channel, and configured to generate under electric tension an electric field to form an electrical barrier, and preventing the beads to cross the barrier and drawing the beads to the detection area by dielectrophoretic forces where they are clustered and concentrated. The device may be provided with multiple rows of parallel pillars of electrode assemblies extending over the height of the flow channel, forming multiple concentration lines. The flow channel may be provided with further rows of parallel pillars of electrode assemblies crossing the flow channel in a transverse direction, forming further incubation lines.