Vertical Fin BJT Structure for High-Density Low-Leakage Semiconductors

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Solution Overview

Problem

As semiconductor devices shrink in size and design rule, their operating characteristics deteriorate, necessitating improved performance through high integration schemes, such as the use of multi-bridge channel field effect transistors and bipolar junction transistors, but existing technologies face challenges in maintaining electrical performance and reducing leakage current.

Innovation Solution

A semiconductor device design featuring a well area with impurity-implanted regions of different conductivity types, fin structures, epitaxial patterns, and specific contact arrangements, which form a vertical bipolar junction transistor configuration without a collector, enhancing current density and reducing leakage current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If MOS field effect transistor size is reduced to increase integration, then device density increases, but operating characteristics deteriorate

Engineering Contradiction:
Improvedevice integration densityVSAvoidoperating characteristics
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent transitions from planar MOSFET architecture to vertical bipolar junction transistor architecture, utilizing the vertical dimension to achieve high integration density while maintaining excellent electrical characteristics. The vertical structure allows current flow perpendicular to the substrate, enabling compact footprint without sacrificing performance

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs selective impurity implantation to create regions with different conductivity types (n-type and p-type) within the semiconductor substrate. By controlling dopant concentration and distribution, the device achieves optimized electrical characteristics including high current density and low leakage current

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If vertical bipolar junction transistor is formed without collector, then device complexity is reduced, but electrical performance may deteriorate

Engineering Contradiction:
Improvetransistor structureVSAvoidelectrical performance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent extracts the collector component from the traditional three-terminal BJT structure, creating a two-terminal vertical bipolar transistor. The collector function is integrated into the substrate, eliminating the need for a separate collector structure while maintaining electrical performance through optimized emitter and base region design

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent merges the collector function into the substrate by forming the emitter and base regions directly in the semiconductor substrate. This integration maintains the essential bipolar transistor operation (injection and collection of carriers) while simplifying the overall device structure

Inventive Principle:
Principle #5Merging (Combining)

3Area of stationary object

If impurity-implanted areas are arranged in specific patterns, then PN junction area increases, but manufacturing precision requirements increase

Engineering Contradiction:
ImprovePN junction areaVSAvoidimpurity implantation precision
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The patent segments the impurity-implanted regions into distinct emitter and base areas with specific conductivity types. By dividing the doped regions into functionally separate zones with controlled geometries, the design achieves large total PN junction area while managing manufacturing precision through standardized patterning processes

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design improves electrical performance by increasing the area of the PN junction and contact areas, leading to higher current density and reduced leakage current, while maintaining the performance of the vertical bipolar junction transistor even without a collector.

Implementation Method 1

one or more impurity-implanted areas in the well area, wherein the one or more impurity-implanted areas have a second conductivity-type different from the first conductivity-type

Methodology Applied
Scientific EffectPN junction formation: Diode

Implementation Method 2

the first fin structure includes first semiconductor patterns and first sacrificial patterns alternately stacked

Methodology Applied
Scientific EffectFin structure geometry: Geometry

Data Source

PatentUS20240405104A1Semiconductor device
Publication Date: 2024.12.05 SAMSUNG ELECTRONICS CO LTD
  • US20240405104A1 patent drawing
  • US20240405104A1 patent drawing
  • US20240405104A1 patent drawing

AI summary

A semiconductor device is provided. The semiconductor includes at least one of a well area in a substrate and having a first conductivity-type; impurity-implanted areas in the well, and having a second conductivity-type different from the first conductivity-type and arranged in a first direction, a first fin structure on the impurity-implanted area and having the second conductivity-type, wherein the first fin structure includes first semiconductor patterns and first sacrificial patterns alternately stacked; a first contact on the first fin structure; a first epitaxial pattern on the well area and having the first conductivity-type; and a second contact on the first epitaxial pattern.