Vertical Gate Transistor Surface Area Reduction

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Solution Overview

Problem

Existing UCP memory cells have a relatively large semiconductor surface area, which can be reduced to minimize the surface area of memory arrays and simplify the memory structure.

Innovation Solution

The method involves forming vertical gate transistors with a doped isolation layer, parallel trench isolations, and trench conductors that form vertical gates, allowing for the burial of selection transistors, reducing the semiconductor surface area by eliminating the need for surface-mounted selection transistors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If conventional UCP memory cells with surface-mounted selection transistors are used, then the memory structure is simple and easy to manufacture, but the semiconductor surface area occupied by each memory cell is large

Engineering Contradiction:
Improvesemiconductor surface areaVSAvoidmemory structure complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The selection transistor gate is moved from the surface plane to the vertical dimension by forming it as a deep trench conductor extending into the substrate. This dimensional transition allows the selection transistor to be buried beneath the surface, freeing up surface area while maintaining the two-transistor memory cell structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The selection transistor is nested within the substrate by forming its gate as a trench conductor that extends vertically into the substrate. The channel region and source/drain regions are positioned around this vertical gate structure, effectively nesting the transistor within the substrate volume rather than spreading it across the surface.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Area of stationary object

If the selection transistor is buried in the substrate with a vertical gate trench, then the semiconductor surface area is reduced, but the manufacturing process becomes more complex

Engineering Contradiction:
Improvesemiconductor surface areaVSAvoidmanufacturing process simplicity
Core Design Contradiction:
Area of stationary objectVSEase of manufacture

Solution Approach 1:

The manufacturing process is segmented into distinct sequential steps: forming parallel trench isolations to define regions, forming perpendicular trench conductors to create vertical gates, implanting dopant regions to form source and drain regions, and forming charge accumulation transistors on the surface. This segmentation makes the complex process more manageable and systematic.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The parallel trench isolations are formed first to pre-define the regions where vertical gate trenches and dopant regions will subsequently be formed. This preliminary structuring guides subsequent manufacturing steps and ensures proper spatial relationships between components before the actual transistor formation begins.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly reduces the semiconductor surface area occupied by memory cells, enabling more compact memory arrays with reduced size and cost while maintaining storage capacity.

Implementation Method 1

implanting, in the depth of the substrate, a doped isolation layer, to form a source region of the transistors

Methodology Applied
Scientific EffectIon implantation: Ion Implantation

Implementation Method 2

etching the first conductive layer to form trench conductors in the second trenches forming vertical gates of the transistors

Methodology Applied
Scientific EffectEtching:

Implementation Method 3

implanting doped regions on each side of the second trenches to form drain regions of the transistors

Methodology Applied
Scientific EffectIon implantation: Ion Implantation

Data Source

PatentUS9012961B2Method of manufacturing a non-volatile memory
Publication Date: 2015.04.21 STMICROELECTRONICS INT NV
  • US9012961B2 patent drawing
  • US9012961B2 patent drawing
  • US9012961B2 patent drawing

AI summary

The disclosure relates to a method of manufacturing vertical gate transistors in a semiconductor substrate, comprising implanting, in the depth of the substrate, a doped isolation layer, to form a source region of the transistors; forming, in the substrate, parallel trench isolations and second trenches perpendicular to the trench isolations, reaching the isolation layer, and isolated from the substrate by a first dielectric layer; depositing a first conductive layer on the surface of the substrate and in the second trenches; etching the first conductive layer to form the vertical gates of the transistors, and vertical gate connection pads between the extremity of the vertical gates and an edge of the substrate, while keeping a continuity zone in the first conductive layer between each connection pad and a vertical gate; and implanting doped regions on each side of the second trenches, to form drain regions of the transistors.