Vertical-Gate Transistor Layout for FinFET-Like Noise Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The high manufacturing cost of finFETs due to increased processing steps limits the adoption of low-noise, high-control transistors in electronic devices like CMOS image sensors, necessitating a cost-effective alternative that maintains performance.

Innovation Solution

A vertical-gate transistor with a gate electrode structure comprising a horizontal portion and first and second vertical portions, which surrounds the channel region, reducing noise and increasing control without significantly increasing manufacturing costs, by using a trench isolation structure and additional masking and removal steps compared to planar MOSFETs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If finFET structure is used to reduce noise and increase control, then transistor performance is improved, but manufacturing cost increases

Engineering Contradiction:
Improvetransistor control and noise performanceVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent transitions from a planar gate structure to a vertical gate structure that extends in the depth dimension. The gate electrode structure includes a horizontal portion and vertical portions that surround the channel region, providing three-sided control compared to the top-only control in planar devices. This dimensional change achieves finFET-like performance without requiring the complex fin formation process.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The gate electrode structure is segmented into distinct portions: a horizontal portion at the top and vertical portions extending downward. These segments are formed through separate masking and etching steps, allowing independent optimization of each portion's geometry and material composition while achieving the surrounding control effect.

Inventive Principle:
Principle #1Segmentation

2Object-affected harmful factors

If finFET manufacturing process is used to achieve low noise, then device performance is improved, but processing steps increase

Engineering Contradiction:
ImprovenoiseVSAvoidprocessing steps
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The gate electrode structure is formed preliminarily before source/drain region creation. The horizontal and vertical gate portions are established first, defining the channel region geometry, and then source/drain regions are formed in the exposed semiconductor substrate areas. This preliminary gate formation simplifies subsequent processing compared to finFET methods.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If vertical gate structure surrounding channel region is implemented, then control and noise reduction are improved, but device complexity increases

Engineering Contradiction:
Improvechannel controlVSAvoidgate electrode structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The gate electrode structure serves multiple functions simultaneously: the horizontal portion provides top gate control while the vertical portions provide sidewall control, creating a multi-functional control system. This universal structure can be adapted to different channel widths and lengths without fundamental design changes, achieving versatility in control mechanisms.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11948949B2Vertical gate field effect transistor
Publication Date: 2024.04.02 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US11948949B2 patent drawing
  • US11948949B2 patent drawing
  • US11948949B2 patent drawing

AI summary

In some embodiments, the present disclosure relates to a device having a semiconductor substrate including a frontside and a backside. On the frontside of the semiconductor substrate are a first source/drain region and a second source/drain region. A gate electrode is arranged on the frontside of the semiconductor substrate and includes a horizontal portion, a first vertical portion, and a second vertical portion. The horizontal portion is arranged over the frontside of the semiconductor substrate and between the first and second source/drain regions. The first vertical portion extends from the frontside towards the backside of the semiconductor substrate and contacts the horizontal portion of the gate electrode structure. The second vertical portion extends from the frontside towards the backside of the semiconductor substrate, contacts the horizontal portion of the gate electrode structure, and is separated from the first vertical portion by a channel region of the substrate.