Vertical Light-Emitting Element Structure for Easier Display Repair

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Solution Overview

Problem

Existing light-emitting display devices face challenges in easy electrical connection and repair, limiting their high-resolution capabilities and efficiency.

Innovation Solution

A light-emitting element structure with a p-type layer, passivation layer, active layer, n-type layer, and n-type electrode, where the n-type electrode caps the outer surface, allowing for physical contact electrical connection and easy removal for repair, and a display device configuration with specific connection electrodes facilitating vertical type light-emitting elements for improved resolution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of repair

If conventional light-emitting display devices are used, then display functionality is achieved, but electrical connection and repair are difficult

Engineering Contradiction:
Improveease of repairVSAvoiddevice complexity
Core Design Contradiction:
Ease of repairVSDevice complexity

Solution Approach 1:

The light-emitting element is divided into separable components including a first electrode, semiconductor layer, second electrode, and insulating layer. This segmentation allows individual components to be replaced or repaired independently, improving ease of repair while maintaining manageable device complexity through modular architecture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

An insulating layer is introduced as an intermediary component between the electrodes and semiconductor structures. This intermediary layer facilitates easier electrical connection and repair by providing a controlled interface that simplifies the connection process and allows for easier replacement without direct exposure of conductive elements.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If high-resolution display is implemented, then display quality improves, but connection and repair difficulty increases

Engineering Contradiction:
Improvemanufacturing precisionVSAvoidease of repair
Core Design Contradiction:
Manufacturing precisionVSEase of repair

Solution Approach 1:

By segmenting the light-emitting element into replaceable modules with standardized interfaces, the patent enables high-resolution display implementation while maintaining repairability. Each module can be precisely manufactured to high standards yet replaced as a unit, decoupling manufacturing precision requirements from repair difficulty.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The insulating layer and electrode structures are pre-configured with connection interfaces that facilitate easier assembly and repair. This preliminary arrangement of conductive and insulating layers creates standardized connection points that simplify both high-precision manufacturing and subsequent repair operations.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20240387603A1Light emitting device and display device having the same
Publication Date: 2024.11.21 LG DISPLAY CO LTD
  • US20240387603A1 patent drawing
  • US20240387603A1 patent drawing
  • US20240387603A1 patent drawing

AI summary

A light-emitting element according to an example of the present disclosure includes a first type semiconductor layer, a passivation layer disposed to cover a side surface and an edge of an upper surface of the first type semiconductor layer, an active layer disposed above the first type semiconductor layer and the passivation layer, a second type semiconductor layer disposed above the active layer, and an electrode. The electrode is disposed to cover a side surface of the passivation layer, a side surface of the active layer, a side surface of the second type semiconductor layer, and an upper surface of the second type semiconductor layer.