Vertical Sliding Condenser Unit for Truck Cabin Clearance

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The increased cabin height of newer vehicles interferes with the condenser unit of transport refrigeration systems, limiting the rotation of the cabin and access for engine maintenance due to insufficient clearance.

Innovation Solution

A slide mechanism is implemented to move the condenser unit between an operating position and a clearance position, allowing it to be repositioned vertically within support brackets, ensuring sufficient clearance for cabin rotation during maintenance by using slide members and a mechanical or actuator device to adjust the condenser unit's position.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the condenser unit is positioned at a fixed location above the cabin, then the refrigeration system structure is simple, but the cabin rotation is blocked when the condenser unit intersects with the rotation path

Engineering Contradiction:
Improverefrigeration system structureVSAvoidcabin rotation for maintenance
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The slide mechanism converts the static condenser unit into a dynamically adjustable component. The mechanism includes a slide member with engagement features that can lock at different positions, allowing the condenser unit to be easily repositioned between operational modes without complex structural changes to the refrigeration system.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The slide mechanism acts as an intermediary device between the condenser unit and the vehicle structure. It provides the necessary movement capability while maintaining secure mounting, serving as a mediator that enables both fixed positioning for operation and movable positioning for maintenance access.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the condenser unit is made movable to clear the cabin rotation path, then access for engine maintenance is improved, but the mechanism complexity increases

Engineering Contradiction:
Improveaccess for engine maintenanceVSAvoidslide mechanism
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The slide mechanism provides a relatively simple dynamic solution using a slide member with engagement features that can move along a guide path. The mechanism is designed to be straightforward in construction, allowing the condenser unit to be repositioned without introducing excessive complexity into the overall system.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP3102460B1Vertical sliding solution of the condenser unit for trucks with refrigerated goods
Publication Date: 2021.03.31 CARRIER CORP
  • EP3102460B1 patent drawingFigure 1
  • EP3102460B1 patent drawingFigure 2
  • EP3102460B1 patent drawingFigure 3~4

AI summary

A truck (10) is provided including an engine (12), a cabin, and a conditioned spaced (14) defined by a plurality of adjacent wall members including a front wall member (16). A transport refrigeration unit is configured to control a temperature within the conditioned space include an evaporator unit (20) and a condenser unit (22). The evaporator unit (20) is mounted within the conditioned space (14). The condenser unit (22) is operably coupled to the evaporator unit (20) and is mounted to an exterior surface (24) of the front wall member (16). The condenser unit (22) is configured to move slidably between an operating position and a clearance position.