Deformable Vessel Gripper With Presence Detection and Auto-Alignment
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Solution Overview
Problem
Conventional vessel handling systems in automated chemical analyzers lack detection capabilities for vessel disengagement and fail to perform autonomous alignment of subsystems, leading to potential vessel loss and misalignment issues.
Innovation Solution
A gripper assembly with a deformable gripping portion, piston, and ejector, equipped with a sensor system, is used to securely grip and detect vessel presence, and align with targets by monitoring actuator stalling to ensure precise placement and alignment.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a conventional vessel picking and placing device is used, then vessel handling is performed, but detection capability is lacking when the vessel becomes disengaged
Solution Approach 1:
The patent incorporates sensors that detect the presence or absence of a vessel on the pick-and-place unit. This feedback mechanism allows the system to monitor vessel status in real-time and trigger alerts or stop the automated analyzer when a vessel becomes disengaged, preventing potential damage or contamination.
Solution Approach 2:
The patent introduces an intermediary detection system between the vessel handling mechanism and the control system. This intermediary layer (sensors and detection devices) monitors the vessel's presence and transmits information to the control unit, enabling timely response to disengagement events.
2Extent of automation
If conventional automated analyzers are used, then automated chemical analysis is performed, but autonomous alignment capability is lacking
Solution Approach 1:
The patent implements self-service alignment functionality where the automated analyzer automatically aligns its subsystems (such as the pick-and-place unit with the sample wheel or cartridge holder) without manual intervention. The system uses detection devices and control algorithms to autonomously adjust positions and maintain proper alignment.
Solution Approach 2:
The alignment system employs feedback mechanisms where sensors detect the relative positions of subsystems and the control system adjusts actuators to achieve and maintain proper alignment. This closed-loop control enables autonomous alignment and compensation for drift or displacement over time.
3Productivity
If vessels are moved quickly during transfer, then productivity increases, but jarring causes contents to splash out and droplets to stick to walls
Solution Approach 1:
The patent incorporates cushioning mechanisms in the vessel handling system, such as padded grips, shock-absorbing mounts, or controlled deceleration zones. These features are designed beforehand to absorb impacts and minimize jarring during vessel transfer, preventing content splashing even at high transfer speeds.
Solution Approach 2:
The patent employs dynamic control of the vessel handling mechanism, using variable speed actuators and real-time position feedback to smoothly accelerate and decelerate during transfers. The system adjusts motion parameters dynamically to maintain optimal transfer speed while avoiding sudden changes that would cause jarring and contamination.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The gripper assembly effectively prevents vessel loss and ensures accurate alignment of subsystems, enhancing the reliability and efficiency of automated chemical analyzer instruments.
Implementation Method 1
The deformable gripping portion may have a spring-like property that allows deformation as the gripped portion of the vessel is engaged with the deformable gripping portion, thereby allowing the deformable gripping portion to hold the vessel by friction
Implementation Method 2
allowing the deformable gripping portion to hold the vessel by friction
Implementation Method 3
The pneumatic system may actuate the piston by supplying pressurized air into the cylinder
Implementation Method 4
a sensor system for detecting whether the ejector is at a vessel present position or a vessel absent position
Implementation Method 5
a second end of the deformable gripping portion includes a chamfer for receiving the vessel
Data Source
AI summary
A gripper assembly (20) includes a cylinder (22), a deformable gripping portion (210), a piston (24), and an ejector (260). The gripper assembly is suitable for picking and placing a vessel (10) by gripping a gripped portion (102) of the vessel. The gripping portion extends from adjacent an end of the cylinder. The gripping portion has a spring-like property that allows deformation as the vessel is engaged thereby holding the vessel. The piston is slidably disposed inside the cylinder. The ejector includes a head portion (270) adjacent a first end of the ejector and a plunger portion (26) adjacent a second end of the ejector. The head portion of the ejector is slidably disposed inside the cylinder separately from the piston. The plunger of the ejector is partially disposed within the deformable gripping portion for engaging the vessel.The gripper assembly may be used to align an analyzer instrument (800).


