Vial Supply System Transport Arm Teaching via Display Guidance

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The existing vial supply systems for gas chromatography analysis require manual and complex teaching processes for adjusting the position of transport arms, which can lead to errors and potential damage, especially for unfamiliar operators.

Innovation Solution

A vial supply system that includes a sampler with a transport arm, a management device, and a display device that communicates with the management device to guide the user through the teaching process by displaying the necessary operations, allowing for easy adjustment of the transport arm's position and performing a transport test to confirm successful teaching.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If manual teaching operations are performed according to the instruction manual, then the transport arm position can be adjusted, but the operation becomes complex and error-prone for unfamiliar operators

Engineering Contradiction:
Improveteaching operation easeVSAvoidoperation reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The display device provides self-guided teaching instructions that allow operators to perform teaching operations independently without external manual guidance. The system presents step-by-step instructions on the display device, enabling operators to complete the teaching process autonomously while reducing errors and improving reliability.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The display device acts as an intermediary between the instruction manual and the operator. Instead of requiring operators to read and interpret manual instructions, the system translates these into visual step-by-step guidance displayed on the display device, making the teaching process more intuitive and easier to follow.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the display device shows detailed teaching instructions, then the teaching process becomes easier, but the device complexity increases

Engineering Contradiction:
Improveteaching operation easeVSAvoidsystem complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The display device, which is already an integral part of the gas chromatograph system, is utilized for dual purposes: displaying analysis results and providing teaching instructions. This multi-functional use avoids adding separate dedicated teaching devices, thereby minimizing additional system complexity while still providing comprehensive guidance.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11921092B2Vial supply system and gas chromatography analysis system
Publication Date: 2024.03.05 SHIMADZU CORP
  • US11921092B2 patent drawing
  • US11921092B2 patent drawing
  • US11921092B2 patent drawing

AI summary

A vial supply system is provided with: a sampler configured to supply a vial to a predetermined supply destination by a transport arm; a management device communicatively connected to the sampler, the management device being configured to manage a supply operation of the vial by the sampler; and a display device provided so as to be able to communicate with the management device. When a teaching mode for performing teaching for setting a position of a transport arm at the time when a transport arm of the sampler transports the vial to and from the supply destination is started, the management device is configured to cause the display device to display an operation to be performed by a user in the teaching.