Multi-Directional Vibration Generator Using Segmented Magnetic Coils

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Solution Overview

Problem

Conventional vibration generators face challenges in achieving sufficient vibration in the transverse direction due to size reduction, leading to weak thrust forces and inadequate vibration performance.

Innovation Solution

A vibration generator design featuring a housing with a vibrating body that includes two electromagnets arranged in the transverse direction, supported by an elastic support and driven by a magnetic drive with multiple magnetic field generators, allowing for efficient vibration in both vertical and transverse directions while maintaining a thin profile.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of stationary object

If the size of the vibration generator is reduced in the longitudinal direction to achieve a thinner profile, then the device thickness is reduced, but the longitudinal length of the coil becomes short, resulting in weak thrust force in the transverse direction

Engineering Contradiction:
Improvehousing thicknessVSAvoidthrust force in transverse direction
Core Design Contradiction:
Length of stationary objectVSForce

Solution Approach 1:

The single coil structure is segmented into multiple coils (first coil and second coil) arranged in the transverse direction. Each coil generates magnetic force independently, and their combined effect produces sufficient transverse thrust force even when each individual coil has reduced length due to the thinner housing profile.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from a single-direction (longitudinal) coil arrangement to a multi-directional arrangement by placing coils in the transverse direction. This dimensional change allows the system to generate adequate thrust force perpendicular to the housing thickness direction, compensating for the reduced coil length in the longitudinal direction.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Volume of moving object

If the coil length is reduced due to size reduction, then the device becomes more compact, but the thrust force becomes weak, leading to insufficient vibration performance

Engineering Contradiction:
Improvevibration generator sizeVSAvoidvibration performance
Core Design Contradiction:
Volume of moving objectVSProductivity

Solution Approach 1:

The vibration generation function is segmented across multiple coils rather than relying on a single long coil. By distributing the magnetic force generation across several shorter coils arranged in the transverse direction, the system maintains compact size while achieving sufficient total thrust force for adequate vibration performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple coils are merged in their functional contribution to thrust force generation. Although each individual coil is short, their combined magnetic forces add up to produce the necessary total thrust force, maintaining vibration performance despite reduced individual coil lengths.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves a sufficient vibration in both vertical and transverse directions, compensating for size reduction effects and ensuring robust vibration performance with a compact form factor.

Implementation Method 1

supplying an alternating current to an electromagnet provided in the vibrating body, generating an alternating magnetic field around the electromagnet

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

alternately generating an attractive force and a repulsive force between the electromagnet and the permanent magnet

Methodology Applied
Scientific EffectMagnetic force: Magnetism

Implementation Method 3

an elastic support supporting the vibrating body such that the vibrating body can vibrate along a first direction and a second direction intersecting each other

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11383270B2Vibration generator for vibrating in multiple directions
Publication Date: 2022.07.12 ALPS ALPINE CO LTD
  • US11383270B2 patent drawing
  • US11383270B2 patent drawing
  • US11383270B2 patent drawing

AI summary

A vibration generator includes a housing, a vibrating body accommodated in the housing, an elastic support supporting the vibrating body such that the vibrating body can vibrate along a first direction and a second direction intersecting each other, and a magnetic drive configured to drive the vibrating body along the first direction and the second direction using a magnetic force, and wherein the magnetic drive includes a plurality of first magnetic field generators disposed side by side at a predetermined interval in the vibrating body in the first direction or the second direction, and a plurality of second magnetic field generators disposed on positions facing both ends of each of the plurality of first magnetic field generators in the housing, and wherein a longitudinal direction of the housing is in a third direction intersecting the first direction and the second direction.