Virtual Friction Model for MDPS Column Torque Estimation

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Solution Overview

Problem

Conventional motor driven power steering systems face challenges in accurately estimating frictional torque during stop or low-speed driving conditions, leading to severe vibration and requiring repeated tuning operations to achieve desired steering performance.

Innovation Solution

A virtual friction model is set for the column connected to the steering wheel, calculating frictional torque using steering angular speed as an input parameter, and a target steering torque is calculated based on this model, incorporating damping and stiffness torques as nonlinear functions, along with stiction and Stribeck effects, to improve control accuracy and reduce vibration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional friction models are used for column friction estimation, then the model is simple to implement, but the frictional torque estimation accuracy deteriorates in stop or low-speed driving conditions

Engineering Contradiction:
Improvefrictional torque estimation accuracyVSAvoidvirtual friction model complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent changes the parameters of the friction model by introducing a virtual friction model that incorporates stiction and Stribeck effects, using steering angular speed as an input parameter to accurately estimate frictional torque across different driving conditions, particularly improving accuracy in stop and low-speed conditions

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces a virtual friction model as an intermediary component between the steering system and control algorithm. This virtual model acts as a mediator that estimates frictional torque based on steering angular speed, allowing the control system to compensate for friction effects without directly measuring them

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If open-loop control is used for MDPS, then the control implementation is simple, but the steering performance varies according to hardware distribution and requires repeated tuning

Engineering Contradiction:
Improvedevelopment efficiencyVSAvoidsteering performance consistency
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The patent implements feedback control by using a virtual steering system model that predicts target steering torque based on steering angular speed and frictional torque estimation. This feedback mechanism allows the system to adapt to different hardware configurations and achieve consistent steering performance without repeated tuning

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent performs preliminary action by pre-establishing a virtual steering system model that incorporates friction characteristics. This model allows the system to predict and compensate for friction effects in advance, improving both development efficiency and performance consistency

Inventive Principle:
Principle #10Preliminary action

3Reliability

If feedback control with lookup table is used, then control robustness and tuning efficiency are improved, but the performance prediction capability in initial design step is lost

Engineering Contradiction:
Improvecontrol robustnessVSAvoidperformance prediction capability
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The patent introduces a virtual steering system model as an intermediary that maintains performance prediction capability while enabling feedback control. This virtual model serves as a simulator that allows designers to predict steering performance in the initial design phase while also supporting robust feedback control implementation

Inventive Principle:
Principle #24Intermediary (Mediator)

4Ease of operation

If conventional steering system model is used, then the model works adequately in general driving conditions, but severe vibration occurs in stop or low-speed driving condition

Engineering Contradiction:
Improvesteering smoothnessVSAvoidsteering vibration
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent changes the friction model parameters by incorporating stiction and Stribeck effects that are particularly relevant at low speeds and stop conditions. This parameter adjustment eliminates the severe vibration problems that occur with conventional models in these operating conditions

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the accuracy of frictional torque estimation, reduces steering system vibration, and allows for diverse target steering torque generation, improving development efficiency and steering performance prediction.

Implementation Method 1

The damping torque may be set as ahyperbolic tangent function, in which the steering angular speed of the steering wheel is an input parameter

Methodology Applied
Scientific EffectDamping torque: Damping

Implementation Method 2

The stiffness torque may be set as a polynomial function of two degrees or more, in which the torsional displacement of the column is an input parameter

Methodology Applied
Scientific EffectStiffness torque: Elasticity

Implementation Method 3

The setting of the virtual friction model may include setting the virtual friction model to reflect a stiction and Stribeck effect of the column

Methodology Applied
Scientific EffectStiction: Static Friction

Implementation Method 4

The setting of the virtual friction model may include setting the virtual friction model to reflect a stiction and Stribeck effect of the column

Methodology Applied
Scientific EffectStribeck effect: Friction

Data Source

PatentUS11518433B2Motor driven power steering control method and motor driven power steering control system
Publication Date: 2022.12.06 HYUNDAI MOTOR CO LTD
  • US11518433B2 patent drawing
  • US11518433B2 patent drawing
  • US11518433B2 patent drawing

AI summary

A motor driven power steering control method may include setting a virtual friction model to a column connected between a steering wheel and a rack gear; calculating a frictional torque of the column by taking a steering angular speed of the steering wheel as an input parameter in the set virtual friction model; and calculating a target steering torque on the basis of a virtual steering system model using the frictional torque of the column as a parameter.