Vision System Aperture Control for Fixed-Focus Distance Imaging

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Solution Overview

Problem

Robot vision systems using cameras with focus functions face challenges in efficiently obtaining spatial position information of objects due to the need for frequent adjustments of focus positions, which complicates processing and reduces accuracy.

Innovation Solution

An image processing device that includes an aperture control unit to adjust the lens aperture based on the distance between the camera and the object, allowing for fixed focus positions and reduced need for parameter changes, thereby simplifying and speeding up the image processing for obtaining spatial position information.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a camera with a focus function is used to capture sharp images at different distances, then image quality is improved, but processing complexity increases and accuracy decreases due to frequent focus adjustments and parameter changes

Engineering Contradiction:
Improveimage qualityVSAvoidprocessing complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the imaging process by using multiple cameras with different fixed focal lengths (e.g., wide-angle and telephoto cameras). Each camera is optimized for specific distance ranges, eliminating the need for a single camera to continuously adjust focus. This segmentation allows the system to maintain simple fixed-focus processing while achieving sharp images across various distances by selecting appropriate cameras based on object distance.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If focus position is adjusted frequently to maintain sharp images at different distances, then image quality is improved, but processing time increases

Engineering Contradiction:
Improveimage qualityVSAvoidprocessing speed
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent implements a dynamic camera selection mechanism that automatically chooses the appropriate camera based on real-time object distance detection. Instead of dynamically adjusting focus (which is time-consuming), the system dynamically selects from multiple pre-configured cameras with different fixed focal lengths. This dynamic selection maintains image quality across varying distances while avoiding the time penalty of continuous focus adjustment.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables image processing for obtaining spatial position information in a short time with high accuracy, reducing processing complexity and errors associated with focus adjustments.

Implementation Method 1

when a distance from the image capturing device to the object is a first distance, a focus position of the lens is adjusted and fixed, the aperture control unit sets the aperture of the lens to a first aperture

Methodology Applied
Scientific EffectDepth of Field: Depth of Field

Data Source

PatentUS20250203221A1Image processing device, vision system, and image processing program
Publication Date: 2025.06.19 FANUC LTD
  • US20250203221A1 patent drawing
  • US20250203221A1 patent drawing
  • US20250203221A1 patent drawing

AI summary

An image processing device comprises an aperture control unit that obtains, on the basis of image information from an image capture device that has a lens and captures an image of an object, spatial position information of the object and controls the aperture of the lens. When the distance from the image capture device to the object is a first distance, the image capture device captures an image of the object to obtain a first image with the focus position for the lens adjusted and fixed, and with the aperture of the lens set to a first aperture by the aperture control unit. When the distance from the image capture device to the object is a second distance, the image capture device captures an image of the object to obtain a second image with the aperture of the lens set to a second aperture by the aperture control unit.