VO2 Thermo-Optical Infrared Imager for Thermal Isolation

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Solution Overview

Problem

Un-cooled bolometer camera designs for infrared imaging are costly due to expensive array and electronics components, and they suffer from limited responsivity, noise issues, and thermal isolation problems related to electrical contact with vanadium oxide (VOx) materials.

Innovation Solution

The use of a thermo-optical array with a VO2-based absorbing film that transitions from transparent to opaque in response to temperature changes, allowing for infrared light imaging without the need for expensive CMOS integration, and utilizing a backlight system to enhance image visibility, along with a pixel design that includes strip heaters and low thermal mass materials for improved thermal isolation and reduced noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If un-cooled bolometer camera designs use CMOS integration with VOx material and electrical contact for readout, then high performance imaging is achieved, but cost increases significantly and thermal isolation is inhibited

Engineering Contradiction:
Improveimaging performanceVSAvoidcost and thermal isolation
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the electrical contact requirement from the bolometer readout system by using optical detection instead. The VO2 material's optical properties (transparency/opacity changes) are detected optically through the substrate, eliminating the need for electrical contacts that would compromise thermal isolation. This separates the readout function from the thermal sensing function.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the electrical/electronic readout system (CMOS integration with electrical contacts) with an optical detection system. The change in VO2 material properties in response to temperature is detected through optical transmission changes, substituting electrical measurement with optical measurement to preserve thermal isolation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If VOx material with electrical contact is used for bolometer readout, then temperature sensing is achieved, but thermal isolation is compromised and noise increases

Engineering Contradiction:
Improvetemperature sensingVSAvoidthermal isolation and noise
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an optical intermediary (the substrate through which light passes) to detect temperature changes. Instead of direct electrical contact with the VOx material, the system uses optical transmission through the substrate as a mediator to sense temperature-induced changes in the VO2 material properties, thereby avoiding thermal conduction paths through electrical contacts.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If expensive array and electronics components are used to achieve high performance, then imaging quality is improved, but cost increases

Engineering Contradiction:
Improveimaging qualityVSAvoidcost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent employs a simpler, less expensive detector array that relies on the intrinsic optical properties of VO2 material rather than complex CMOS integration. The system uses commercially available light sources and detectors, replacing expensive specialized electronics with more affordable optical components that achieve the same imaging function.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces costs, enhances responsivity, and minimizes noise, enabling near-room temperature operation with improved thermal isolation and efficient LWIR imaging, while maintaining sharp opto-thermal properties.

Implementation Method 1

a thermo-optical array with a VO2-based absorbing film that transitions from transparent to opaque in response to temperature changes

Methodology Applied
Scientific EffectThermo-optical transition: Phase Change

Implementation Method 2

utilizing a backlight system to enhance image visibility, along with a pixel design that includes strip heaters and low thermal mass materials for improved thermal isolation and reduced noise

Methodology Applied
Scientific EffectThermal isolation: Thermal Insulation

Implementation Method 3

a pixel design that includes strip heaters and low thermal mass materials

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS9228903B2Infrared imager
Publication Date: 2016.01.05 HONEYWELL INTERNATIONAL INC
  • US9228903B2 patent drawing
  • US9228903B2 patent drawing
  • US9228903B2 patent drawing

AI summary

Devices, methods, and systems relating to infrared imager devices, methods for providing infrared imagers, methods of operating infrared imagers, and infrared imager systems are disclosed. An infrared imager system includes a number of lenses, a beam splitter, an imager array, and a thermo-optical array, wherein the beam splitter directs light to the imaging array and to the thermo-optical array.