Voids in STI Regions for Bulk FinFETs

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Solution Overview

Problem

The increasing down-scaling of integrated circuits leads to higher parasitic capacitance between the gate and semiconductor strips due to shallow trench isolation (STI) regions, which adversely affects the performance of FinFETs by reducing drive currents.

Innovation Solution

A novel method for forming FinFETs involves creating voids in the STI regions, specifically by using high aspect-ratio processes and adjusting process conditions to form air pockets within the STI regions, which reduces the effective dielectric constant and thereby minimizes parasitic capacitance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If shallow trench isolation (STI) regions are used to define fins in FinFETs, then fins are properly defined and isolated, but parasitic capacitance between gate and semiconductor strips increases, reducing drive currents

Engineering Contradiction:
Improvedrive currentVSAvoidparasitic capacitance
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent introduces voids (air pockets) within the STI regions, creating a porous structure. Air has a much lower dielectric constant than silicon oxide, so these voids reduce the effective dielectric constant of the STI region, thereby reducing parasitic capacitance between the gate and semiconductor strips while maintaining the isolation function

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent changes the dielectric parameter of the STI region by introducing voids with air pockets. This modifies the effective dielectric constant from that of solid silicon oxide to a lower effective value, directly reducing parasitic capacitance and improving drive current performance

Inventive Principle:
Principle #35Parameter changes

2Reliability

If voids are formed in STI regions to reduce parasitic capacitance, then drive currents improve, but manufacturing complexity increases due to high aspect-ratio processes

Engineering Contradiction:
Improvedrive currentVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent performs preliminary actions by forming the voids in the STI regions before finalizing the FinFET structure. The high aspect-ratio process is executed during the STI formation stage, allowing voids to be created while the trench is being filled, rather than attempting to modify the structure later when access would be more difficult

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The formation of voids in STI regions effectively reduces parasitic capacitance, enhancing the performance of integrated circuits by improving drive currents and overall circuit speed.

Implementation Method 1

the parasitic capacitance (shown with capacitors 110) is generated between gate 108 and semiconductor strips 122, wherein STI regions 120 act as the insulator of parasitic capacitor 110

Methodology Applied
Scientific EffectParasitic capacitance: Capacitance

Data Source

PatentUS8723271B2Voids in STI regions for forming bulk FinFETs
Publication Date: 2014.05.13 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US8723271B2 patent drawing
  • US8723271B2 patent drawing
  • US8723271B2 patent drawing

AI summary

An integrated circuit structure includes a substrate; two insulation regions over the substrate, with one of the two insulation regions including a void therein; and a first semiconductor strip between and adjoining the two insulation regions. The first semiconductor strip includes a top portion forming a fin over top surfaces of the two insulation regions.