Wafer Chuck Structure for Stable Anodizing Planarization

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Solution Overview

Problem

Existing chuck apparatuses for wafer planarization via anodizing lack essential functions such as holding, energization, and insulation, making stable ECMP and ECMG processes difficult to perform effectively.

Innovation Solution

A chuck apparatus with a suction portion, an energizing portion, and a chuck cover that insulates the suction and energizing components, allowing for stable wafer holding and energization during anodizing processes, ensuring efficient and high-quality planarization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a chuck apparatus is used for wafer planarization via anodizing, then wafer holding is achieved, but stable ECMP and ECMG processes cannot be performed due to lack of energization and insulation functions

Engineering Contradiction:
Improveprocess stabilityVSAvoidfunctional completeness
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent combines three separate functions (holding, energization, and insulation) into a single integrated chuck apparatus. The suction portion provides holding function, the energizing portion provides energization function, and the chuck cover provides insulation function, all within one apparatus structure. This merging enables stable ECMP and ECMG processes by ensuring all necessary functions are present and coordinated.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The chuck apparatus is designed to perform multiple functions simultaneously: the suction portion holds the wafer, the energizing portion energizes the wafer for anodizing, and the chuck cover insulates the system. This multi-functionality makes the apparatus adaptable to both ECMP and ECMG processes, resolving the issue of insufficient functional completeness.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If the suction portion and energizing portion are integrated, then wafer holding and energization are achieved simultaneously, but insulation between components becomes difficult

Engineering Contradiction:
Improveprocess efficiencyVSAvoidinsulation structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The chuck cover acts as an intermediary insulating component between the suction portion and energizing portion. It electrically isolates these components while allowing them to function simultaneously, enabling efficient wafer holding and energization without direct electrical interference. The insulating material in the chuck cover mediates the electrical interaction between components.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The chuck cover is designed as an insulating cover that envelops the suction portion and energizing portion. This shell-like structure provides electrical insulation while maintaining the compact integrated design, allowing the apparatus to achieve both productivity through integration and electrical isolation through the insulating cover.

Inventive Principle:
Principle #30Flexible shells and thin films

3Reliability

If the chuck cover covers the suction portion and energizing portion, then insulation is achieved, but the suction surface must remain exposed

Engineering Contradiction:
Improveinsulation performanceVSAvoidcover design
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The chuck cover is designed with selective coverage: it covers the suction portion and energizing portion to provide insulation, but leaves the suction surface exposed for wafer contact. This segmented coverage approach allows the cover to provide insulation where needed while maintaining access to the suction surface, balancing insulation performance with manufacturing simplicity.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables stable and efficient wafer planarization by providing a chuck apparatus with integrated holding, energization, and insulation functions, ensuring uniform oxide film formation and removal, thereby achieving high-quality surface processing.

Implementation Method 1

a suction surface that suctions the wafer

Methodology Applied
Scientific EffectSuction: Suction

Implementation Method 2

planarization of the wafer with the aid of anodizing

Methodology Applied
Scientific EffectAnodizing: Anodising

Implementation Method 3

a chuck cover that covers the suction portion and the energizing portion in an insulating manner

Methodology Applied
Scientific EffectElectrical Insulation: Dielectric

Data Source

PatentUS20240371677A1Chuck apparatus
Publication Date: 2024.11.07 DENSO CORP
  • US20240371677A1 patent drawing
  • US20240371677A1 patent drawing
  • US20240371677A1 patent drawing

AI summary

A chuck apparatus is configured to hold a wafer during planarization of the wafer with the aid of anodizing. The chuck apparatus includes a chuck cover, a suction portion, and an energizing portion. The suction portion includes a suction surface that suctions the wafer. The energizing portion is provided in the suction portion so as to come into contact and energize the wafer suctioned by the suction portion. The chuck cover covers the suction portion and the energizing portion in an insulating manner while exposing the suction surface.