Wafer Robot Hand Mounting Layout for Compact Individual Maintenance

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Solution Overview

Problem

Conventional industrial robots designed to convey semiconductor wafers face challenges in maintaining a compact size while allowing individual attachment and detachment of hands without dissembling other hands, leading to increased base end side portion size and reduced maintainability.

Innovation Solution

The design incorporates a mounting mechanism with hands overlapped in the upper and lower direction, featuring bolts with head parts on opposite sides for fixing and detaching, and through holes for tool engagement, enabling individual hand maintenance without disassembling others, while reducing the base end side portion size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of repair

If the fork fixing parts of multiple hands are disposed at positions shifted in the front and rear direction to enable individual attachment and detachment of hand forks, then maintainability is enhanced, but the base end side portion of the substrate mounting mechanism is enlarged and the size of the industrial robot is likely to increase

Engineering Contradiction:
ImprovemaintainabilityVSAvoidsize of base end side portion
Core Design Contradiction:
Ease of repairVSVolume of moving object

Solution Approach 1:

The patent applies dimensionality change by transitioning from a planar arrangement where fork fixing parts are shifted in the front and rear direction to a three-dimensional arrangement where multiple hands are overlapped in the upper and lower direction. This allows the fork fixing parts to be positioned at the same front-rear location while being vertically separated, enabling individual maintenance access through overhead positioning without increasing the robot's horizontal footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements nesting by arranging multiple hands in an overlapping configuration where upper hands are positioned above lower hands in the vertical direction. This nested-like stacking allows the fork fixing parts to be vertically aligned or closely positioned, with upper hands effectively 'nesting' above lower hands, thereby compacting the base end side portion while maintaining individual accessibility for maintenance through the overhead approach.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Productivity

If the number of hands is increased to convey more substrates at a time, then productivity is improved, but the base end side portion is further enlarged and the size of the industrial robot is likely to further increase

Engineering Contradiction:
Improvenumber of substrates conveyed at a timeVSAvoidsize of base end side portion
Core Design Contradiction:
ProductivityVSVolume of moving object

Solution Approach 1:

The patent resolves this contradiction by utilizing the vertical dimension to arrange multiple hands in an overlapping configuration. Instead of horizontally expanding the base end side portion to accommodate more hands, the hands are stacked vertically with upper hands positioned above lower hands. This allows increased substrate conveyance capacity while maintaining a compact horizontal footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent applies merging by combining multiple hands into a compact vertical assembly where the hands share overlapping spatial coordinates in the horizontal plane. The hands are combined in the vertical direction, allowing them to function as an integrated multi-substrate conveyance system without proportionally increasing the overall robot size.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS12191189B2Industrial robot having a mounting mechanism on which a plurality of conveyance objects is mounted
Publication Date: 2025.01.07 SANKYO SEIKI MFG CO LTD
  • US12191189B2 patent drawing
  • US12191189B2 patent drawing
  • US12191189B2 patent drawing

AI summary

An industrial robot includes a mounting mechanism on which multiple conveyance objects is mounted. The mounting mechanism includes multiple hands overlapped with each other at a predetermined pitch in an upper and lower direction. Each of the hands includes: a fixing part to which a fixed part of the mounting part is fixed, and a bolt for fixing the fixed part to the fixing part. When the mounting mechanism includes a hand having an upward bolt, all of the fixing parts and the fixed parts of the hands disposed on a lower side of the upward bolt are formed with through holes for engaging a tool with a head part of the upward bolt from a lower side of the hand disposed at the bottom. An inside diameter of the through hole is larger than an outside diameter of the head part.