Wagon Derailment Detection via Piezoelectric Voltage Harvesting

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Solution Overview

Problem

Existing derailment detection methods in rail vehicles are not flexible enough and often require external energy sources, which can lead to inefficiencies and increased risk of damage due to delayed detection.

Innovation Solution

A method that generates an operating voltage from wagon vibrations to detect derailments, allowing for energy harvesting and eliminating the need for an external voltage source, with dynamically adjustable threshold values based on speed, loading, and track conditions, and includes devices arranged centrally or at the ends of the wagon to monitor vibrations uniformly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If existing derailment detection methods are used, then derailment detection capability is provided, but flexibility is insufficient and external energy sources are required

Engineering Contradiction:
Improvedetection flexibilityVSAvoidenergy source requirement
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The vibration sensor serves dual functions: detecting derailment events and generating operating voltage through piezoelectric effect. This eliminates the need for separate external energy sources while maintaining detection capability, directly resolving the contradiction between flexibility and device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system generates its own operating voltage from wagon vibrations using the piezoelectric element, making it self-sufficient. The derailment detection system serves itself by converting mechanical vibrations into electrical energy for its own operation, eliminating dependency on external power sources

Inventive Principle:
Principle #25Self-service

2Reliability

If mechanical derailment detectors with weight bodies are used, then derailment detection is achieved, but the system requires external energy sources and has reduced flexibility

Engineering Contradiction:
Improvederailment detection reliabilityVSAvoidsystem flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent replaces traditional mechanical weight-body detectors with a piezoelectric sensor system that converts mechanical vibrations directly into electrical signals and energy. This substitution maintains reliable derailment detection while eliminating the need for external energy sources and improving system flexibility

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system changes the operating parameter from mechanical displacement detection to piezoelectric voltage generation. By monitoring the generated voltage magnitude and characteristics, the system achieves reliable derailment detection while the generated voltage simultaneously provides operating power, enhancing flexibility

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables flexible and efficient derailment detection, reducing false alarms and minimizing damage by using the generated operating voltage to trigger braking and transmit signals to infrastructure operators, while also assessing track conditions and identifying damaged areas.

Implementation Method 1

the piezoelectric element being struck briefly by a heavy mass in the event of a derailment in order to generate a short transmission pulse

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

a sensor in which a magnet arranged inside a coil capable of vibrating generates a voltage signal in the coil

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP2431250B1Method for detecting wagon derailing
Publication Date: 2014.04.16 KNORR BREMSE SYST FUR SCHIENENFAHRZEUGE GMBH
  • EP2431250B1 patent drawingFigure 1
  • EP2431250B1 patent drawingFigure 2
  • EP2431250B1 patent drawingFigure 3

AI summary

The method involves generating an operating voltage for power supply to loads while riding a wagon (10). A strength of the generated voltage must exceed a threshold to indicate a derailment. The threshold value is dynamically adjusted (58) according to the speed and load of the wagon. An independent claim is also included for a system for derailment detection of a wagon of a train.