Reduction Electrode with Water-Repellent Structure for CO2 Contact

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Solution Overview

Problem

Conventional carbon dioxide reduction devices face efficiency decline due to liquid coverage of the reaction surface, limiting the carbon dioxide reduction reaction over time.

Innovation Solution

A reduction electrode with a protrusion-recess structure and void holes, coated with a water-repellent film, is used to prevent liquid exudation and promote direct contact with carbon dioxide, enhancing reaction efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the reduction electrode is immersed in the solution to enable carbon dioxide dissolution and supply, then the carbon dioxide reduction reaction can proceed, but the reaction surface is covered with liquid products and exuded electrolytic solution over time, causing efficiency decline

Engineering Contradiction:
Improvecarbon dioxide reduction reaction rateVSAvoidreaction efficiency stability over time
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The reduction electrode is designed with a porous structure that allows carbon dioxide gas to penetrate and reach the reaction sites while the hydrophobic coating prevents liquid accumulation. The porous structure enables gas-phase carbon dioxide to access the electrode surface through capillary action and diffusion pathways, maintaining reaction efficiency without liquid coverage.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The surface properties of the reduction electrode are modified by applying a hydrophobic coating, which changes the wettability parameter of the electrode surface. This parameter change causes liquid products and electrolytic solution to bead up and roll off rather than spread and cover the reaction surface, thereby maintaining consistent reaction efficiency over time.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If the reduction electrode is immersed in the solution, then carbon dioxide can be dissolved and supplied to the electrode, but the concentration of dissolved carbon dioxide and diffusion coefficient are limited, restricting the amount of carbon dioxide supplied

Engineering Contradiction:
Improveamount of carbon dioxide suppliedVSAvoidsolution system requirements
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The invention changes the phase parameter of carbon dioxide from dissolved state in liquid to gas phase direct contact. By introducing carbon dioxide gas directly to the porous reduction electrode, the supply amount is dramatically increased beyond what is possible through dissolution and diffusion in liquid, while eliminating the need for maintaining an electrolytic solution in the reduction tank.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The electrode design maintains high carbon dioxide reduction efficiency by preventing surface coverage, allowing continuous reaction without efficiency decline.

Implementation Method 1

the protrusion-recess structure includes a water-repellent film capable of sliding down a liquid attached to a surface

Methodology Applied
Scientific EffectWater-repellent effect (hydrophobicity): Hydrophobe

Implementation Method 2

a carbon dioxide reduction device that performs a carbon dioxide reduction reaction by bringing carbon dioxide into direct contact

Methodology Applied
Scientific EffectGas-phase direct contact: Absorption (physical)

Implementation Method 3

the reduction electrode includes a porous structure

Methodology Applied
Scientific EffectPorosity: Porosity

Data Source

PatentUS20250333861A1Reduction Electrode and Manufacturing Method of Reduction Electrode
Publication Date: 2025.10.30 NIPPON TELEGRAPH & TELEPHONE CORP
  • US20250333861A1 patent drawing
  • US20250333861A1 patent drawing
  • US20250333861A1 patent drawing

AI summary

A reduction electrode that is disposed in contact with an electrolyte film on a reduction tank side, the electrolyte film being installed between an oxidation tank and the reduction tank, and is used in a carbon dioxide reduction device that performs a carbon dioxide reduction reaction by bringing carbon dioxide into direct contact, the reduction electrode including: a protrusion-recess structure and a void hole] on the reduction tank side, in which the protrusion-recess structure includes a water-repellent film capable of sliding down a liquid attached to a surface.