Water Tank Intake Layout for Vehicle Fresh Air and Water Separation

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Solution Overview

Problem

Existing motor vehicles with a cab-forward design face challenges in providing reliable water separation and sufficient airflow parameters due to the increased interior volume and flat front hood, leading to excessive water intake through the intake opening in the water tank cover.

Innovation Solution

The intake opening is positioned centrally on both sides of the longitudinal center axis of the vehicle, combined with a baffle along the windshield, and a water collection basin with a base surface that is inclined in the longitudinal and width directions, featuring a drain at the lowest point to prevent water entry and facilitate drainage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the intake opening is positioned in the water tank cover, then fresh air can be supplied to the air conditioning unit, but large quantities of water enter the intake space

Engineering Contradiction:
Improvefresh air supplyVSAvoidwater intake
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The water tank cover is segmented into multiple functional zones: a first region with a baffle for water drainage, a second region with an intake opening for fresh air, and a third region with a water collection basin. This segmentation allows simultaneous achievement of fresh air supply and water prevention by creating distinct functional areas that work together.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The baffle acts as an intermediary element between the windshield and the intake opening, intercepting water and directing it to the drainage side before it can reach the fresh air intake. This mediator prevents the harmful interaction between water and the intake opening while maintaining the fresh air supply function.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Volume of moving object

If the vehicle uses a cab-forward design with increased interior volume and flat front hood, then interior space is improved, but water separation reliability deteriorates

Engineering Contradiction:
Improveinterior volumeVSAvoidwater separation
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The solution moves from a single-dimensional approach to a multi-dimensional water management system by incorporating vertical (baffle height), lateral (drainage to sides), and bottom (collection basin) dimensions. This three-dimensional water separation approach maintains reliability despite the compact cab-forward design constraints.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Volume of stationary object

If the water tank has a compact design, then space is saved, but flow cross-section for fresh air intake is reduced

Engineering Contradiction:
Improvewater tank volumeVSAvoidflow cross-section
Core Design Contradiction:
Volume of stationary objectVSArea of stationary object

Solution Approach 1:

The water tank cover employs local quality differentiation by creating a raised second region specifically for the intake opening, while the first and third regions handle water management. This localized elevation maintains an adequate flow cross-section for fresh air within the compact overall tank volume by optimizing the spatial distribution of functional areas.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively prevents large quantities of water from entering the intake space, ensuring reliable water separation and maintaining a large flow cross-section for fresh air intake, even in compact vehicle designs.

Implementation Method 1

a water collection basin with a base surface is formed in the base element... the base surface of the water collection basin can be inclined in the longitudinal direction and in the width direction of the motor vehicle

Methodology Applied
Scientific EffectGravity: Gravitation

Implementation Method 2

the base surface of the water collection basin can be inclined in the longitudinal direction and in the width direction of the motor vehicle... A drain can be arranged at a lowest point

Methodology Applied
Scientific EffectGravitational flow: Gravitation

Data Source

PatentUS20250296517A1Motor vehicle with a water tank and an intake opening formed on both sides of a longitudinal center axis in a cover element of the water tank
Publication Date: 2025.09.25 AUDI AG
  • US20250296517A1 patent drawing
  • US20250296517A1 patent drawing
  • US20250296517A1 patent drawing

AI summary

A motor vehicle with an internal combustion engine and/or electric drive is described, wherein the motor vehicle has a windshield; a water tank which is arranged in front of the windshield and is designed to collect and drain water which accumulates in a transition region of the windshield and a front hood. The water tank includes a base element and a cover element which form an intake space for fresh air; a fresh air inlet of an air conditioning unit which is in fluid communication with the intake space. An intake opening for fresh air is formed in the cover element. The intake opening is formed on both sides of a longitudinal center axis of the motor vehicle relative to a width direction of the motor vehicle.