Waterproof Connector Assembly Using Elastic Protrusion and Recess

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Solution Overview

Problem

Conventional wearable-device connectors lack waterproof structures, leading to deterioration due to water exposure in living environments.

Innovation Solution

A connector assembly featuring a first and second electrical-connection member with elastic protrusions and recesses, respectively, that engage to prevent water from reaching the contact point, providing waterproofness by ensuring positioning and water-tightness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional connector structures are used, then the connector can be attached to clothing or human body, but the electrical-connection members deteriorate due to water drops adhering thereto

Engineering Contradiction:
Improvedurability of electrical-connection membersVSAvoidwater drops adhering to electrical-connection members
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent employs a flexible waterproof film that covers the electrical-connection members when the connectors are engaged. This thin film creates a water-tight barrier while allowing the connectors to maintain their mechanical engagement function, preventing water drops from adhering to and deteriorating the electrical-connection members

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The waterproof film is nested within the engagement structure of the connectors, being accommodated in the engagement groove when the connectors are connected. This nesting approach allows the waterproofing mechanism to be integrated into the existing connector structure without adding external components

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If waterproof structures are added to prevent water adherence, then water-tightness is improved, but the connector structure becomes more complex

Engineering Contradiction:
Improvewaterproofness of connector assemblyVSAvoidstructure of connector assembly
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The engagement members serve dual functions: mechanically connecting the first and second connectors while simultaneously accommodating and positioning the waterproof film. This multi-functionality reduces the need for separate dedicated waterproofing components, thereby limiting the increase in structural complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The flexible waterproof film automatically positions itself and creates the water-tight seal through the mechanical engagement of the connectors themselves, without requiring additional actuators, seals, or complex positioning mechanisms. The engagement action itself drives the waterproofing function

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The connector assembly effectively maintains waterproofness in living environments by ensuring the electrical-connection members are protected from water, enhancing durability and functionality.

Implementation Method 1

The first electrical-connection member includes an elastic protrusion and a first electrode arranged at a tip of the protrusion. The second electric-connection member includes a recess and a second electrode arranged at a bottom of the recess.

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11075482B2Water-resistant electrical connector assembly
Publication Date: 2021.07.27 JAPAN AVIATION ELECTRONICS IND LTD
  • US11075482B2 patent drawing
  • US11075482B2 patent drawing
  • US11075482B2 patent drawing

AI summary

A connector assembly of the present invention includes a first connector having a first electrical-connection member arranged on a base member, and a second connector having a second electrical-connection member arranged on a base member at a position opposite that of the first electrical-connection member. The first connector and the second connector further include engagement members at positions opposite each other. The first electrical-connection member includes an elastic protrusion and a first electrode arranged at a tip of the protrusion. The second electric-connection member includes a recess and a second electrode arranged at a bottom of the recess. At least one of the base member of the first connector and the base member of the second connector has flexibility. When the engagement members engage, the first electrode and the second electrode are brought into contact, and the protrusion and the recess are brought into contact.