Hollow Waveguide Conductor Pin for Low-Loss Signal Transmission

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Solution Overview

Problem

Conventional waveguides used in electronic devices are large in size, making it difficult to manufacture small electronic devices while maintaining low-loss signal transmission, and reducing the size leads to insufficient impedance matching and poor signal transmission.

Innovation Solution

An electronic apparatus with a waveguide structure that includes a substrate, a hollow waveguide with a lower conductor and an upper conductor connected by a sidewall conductor, and a conductor pin that penetrates an opening in the lower conductor to connect to the upper conductor, allowing for low-loss signal transmission while reducing the waveguide's thickness to one-tenth of conventional designs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional waveguide structures are used, then low-loss signal transmission is achieved, but the waveguide size becomes large

Engineering Contradiction:
Improvesignal transmission lossVSAvoidwaveguide size
Core Design Contradiction:
Loss of energyVSVolume of moving object

Solution Approach 1:

The patent transitions from a conventional planar waveguide structure to a three-dimensional hollow waveguide structure with vertical conductors extending above the substrate. This dimensional change allows the waveguide to achieve low-loss transmission characteristics while reducing the lateral footprint and overall device area, effectively resolving the contradiction between transmission performance and size.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs thin film deposition techniques to create the waveguide structure, using conformal coating methods to form uniform conductor layers on complex three-dimensional surfaces. This allows the waveguide to maintain low-loss characteristics through precise thickness control while achieving compact overall dimensions through thin-film integration.

Inventive Principle:
Principle #30Flexible shells and thin films

2Volume of moving object

If waveguide size is reduced, then device downsizing is achieved, but impedance matching becomes insufficient and signal transmission deteriorates

Engineering Contradiction:
Improvewaveguide sizeVSAvoidsignal transmission quality
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent systematically optimizes multiple geometric parameters including conductor thickness, conductor width, spacing between conductors, and the height of vertical conductor elements. By adjusting these parameters, the waveguide achieves proper impedance matching (typically 50 ohms) while maintaining compact dimensions, thus improving both size and transmission quality simultaneously.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs simulation and measurement feedback to iteratively optimize the waveguide design, adjusting geometric parameters based on observed impedance and transmission characteristics. This dynamic optimization process ensures that the final design achieves both compact size and reliable signal transmission.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10389006B2Electronic apparatus and manufacturing method thereof
Publication Date: 2019.08.20 FUJITSU LTD
  • US10389006B2 patent drawing
  • US10389006B2 patent drawing
  • US10389006B2 patent drawing

AI summary

An electronic apparatus has a substrate having a signal terminal and a waveguide formed above the substrate. The waveguide includes a lower conductor having an opening at a position corresponding to the signal terminal of the substrate and an upper conductor arranged above the lower conductor. A conductor pin is formed on the signal terminal, the conductor pin penetrating the opening without contacting the lower conductor of the waveguide. The conductor pin is connected to the upper conductor above the lower conductor.