Wavelength Variable Interference Filter Gap Stability

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing wavelength variable interference filters face challenges in maintaining a consistent gap between mirrors due to external factors like vibrations, leading to inaccuracies in selecting specific wavelengths.

Innovation Solution

The design incorporates two substrates with movable portions and linkage portions that shift in unison to maintain a consistent gap, using electrostatic attraction to control the gap length, with the substrates and linkage portions made of the same material and shape to minimize variations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If the diaphragm thickness is decreased or area is increased to achieve larger displacement, then the movable portion shifts more, but the gap becomes sensitive to external vibrations

Engineering Contradiction:
Improvedisplacement amount of movable portionVSAvoidgap stability against external vibrations
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

The single diaphragm structure is divided into two separate diaphragms (first diaphragm on first substrate, second diaphragm on second substrate). Each diaphragm supports one mirror, and both diaphragms work together to control the gap. This segmentation allows each diaphragm to be thicker and more rigid while achieving the required total displacement through coordinated movement of both substrates.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention uses a dual-substrate configuration where both substrates actively participate in gap control. When external vibrations occur, both substrates can respond in a coordinated manner to counteract the disturbances, effectively canceling out the harmful effects of vibrations on gap stability.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

2Device complexity

If only one substrate has a diaphragm to simplify structure, then manufacturing is easier, but the gap varies due to vibrations from the other substrate

Engineering Contradiction:
Improvestructure simplicityVSAvoidgap variation from substrate vibrations
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The system is segmented into two independent but coordinated substrates, each with its own diaphragm and mirror assembly. This allows vibration isolation where each substrate's vibrations are independently managed by its own diaphragm structure, preventing transmission of vibrations to the gap region.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The diaphragms act as intermediary elements between the substrates and mirrors, providing mechanical compliance while isolating the optical gap from substrate vibrations. The flexible diaphragm structure absorbs vibrational energy before it can affect the mirror positioning.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for precise control of the gap length, reducing variations caused by external factors and enabling accurate selection of desired wavelengths, improving the filter's performance and manufacturing simplicity.

Implementation Method 1

A gap varying unit varies the length of the gap by shifting the first movable portion and the second movable portion relative to each other... the diaphragm bends by the force of electrostatic attraction generated in response to voltage applied to the pair of the electrodes

Methodology Applied
Scientific EffectElectrostatic attraction: Electrostatics

Data Source

PatentUS8947782B2Wavelength variable interference filter, optical module, and light analyzer
Publication Date: 2015.02.03 SEIKO EPSON CORP
  • US8947782B2 patent drawing
  • US8947782B2 patent drawing
  • US8947782B2 patent drawing

AI summary

A wavelength variable interference filter includes: a first movable mirror disposed on a first substrate; a second movable mirror disposed so as to be opposed to the first movable mirror with a predetermined gap interposed therebetween; and an electrostatic actuator which varies the length of the gap between the mirrors. The first substrate has a first movable portion on which the first movable mirror is disposed, and a first linkage portion which holds the first movable portion in such a manner that the first movable portion can shift in the thickness direction of the substrate. The second substrate has a second movable portion on which the second movable mirror is disposed, and a second linkage portion which holds the second movable portion in such a manner that the second movable portion can shift in the thickness direction of the substrate.