Weight-Sensing Carrying Tray for Automated Warehouse Inventory

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Solution Overview

Problem

Conventional inventory tasks in intelligent warehousing rely heavily on manual labor for weighing goods, leading to inefficient inventory processes.

Innovation Solution

A carrying device equipped with a weight detection device on a tray to automatically determine the quantity of goods, combined with a retractable arm assembly to push or pull goods, integrated into a transport robot for automated inventory management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If manual weighing is used for inventory tasks, then the inventory process can be completed, but the efficiency is low and labor-intensive

Engineering Contradiction:
Improveinventory efficiencyVSAvoidautomation level
Core Design Contradiction:
ProductivityVSExtent of automation

Solution Approach 1:

The patent replaces manual mechanical weighing operations with an automated weight detection device that uses electronic sensors to automatically measure goods weight and calculate quantity, eliminating the need for manual intervention in the inventory process

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The carrying device performs self-inventory by automatically detecting its own load weight through the integrated weight detection device, allowing the system to autonomously determine goods quantity without external manual weighing operations

Inventive Principle:
Principle #25Self-service

2Loss of time

If manual inventory is performed, then the inventory task can be completed, but time consumption is high

Engineering Contradiction:
Improveinventory timeVSAvoidinventory speed
Core Design Contradiction:
Loss of timeVSProductivity

Solution Approach 1:

The weight detection device continuously monitors the weight of goods on the tray during the entire carrying process, allowing inventory data to be collected without interrupting the transport operation, thereby eliminating separate manual counting time

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The system performs inventory detection in advance during the carrying operation itself, rather than requiring a separate post-transport counting step, by continuously measuring weight as goods are being transported

Inventive Principle:
Principle #10Preliminary action

3Extent of automation

If a weight detection device is added to the carrying device, then automated inventory is enabled, but the device complexity increases

Engineering Contradiction:
Improveautomation levelVSAvoidcarrying device structure
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The patent combines the weight detection device with the existing carrying device structure, integrating the sensing function into the tray assembly rather than adding a separate standalone weighing system, thereby minimizing structural complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The carrying device is enhanced with multi-functionality by integrating both the carrying function and the weight detection function into a single unified device, allowing it to perform both transport and automated inventory tasks

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Automated inventory methods using the transport robot eliminate the need for manual weighing, enhancing efficiency and accuracy in determining the quantity of goods.

Implementation Method 1

a weight detection device, configured to detect a weight of the goods placed on the tray

Methodology Applied
Scientific EffectGravitation: Gravitation

Data Source

PatentUS12371262B2Carrying device, transport robot, inventory method, and inventory system
Publication Date: 2025.07.29 HAI ROBOTICS CO LTD
  • US12371262B2 patent drawing
  • US12371262B2 patent drawing
  • US12371262B2 patent drawing

AI summary

This application provides a carrying device, a transport robot, an inventory method, and an inventory system. The transport robot includes a carrying device. The carrying device includes: a bracket; a tray, mounted to the bracket and configured to place goods; a weight detection device, configured to detect a weight of the goods placed on the tray; and a retractable arm assembly, configured to push the goods placed on the tray out of the tray or pull the goods to the tray. Compared with the prior art, the weight detection device is arranged on the tray of the carrying device to detect the weight of the goods placed on the tray. The quantity of the goods may be determined according to the weight of the goods. Therefore, the low goods carrying efficiency due to manual goods inventory is avoided.