Well Array Microfluidic Chip for Label-Free Cell Sorting and Counting

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Solution Overview

Problem

Existing cell sorting technologies are limited by the number of output channels and lack integrated cell counting capabilities, requiring separate devices for sorting and counting, and current methods for predicting plant diseases like Sclerotinia stem rot (SSR) are imprecise and economically inefficient.

Innovation Solution

A microfluidic chip with a well array and dielectrophoresis (DEP) for sorting and capturing polarizable agents, combined with non-faradaic electrochemical impedance spectroscopy (nF-EIS) for label-free quantification and identification, allowing for multisectorial sorting and counting of cells or spores.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If fluorescence-activated cell sorting (FACS) or magnetic-activated cell sorting (MACS) is used, then cell sorting can be achieved, but the sample requires prior labeling with fluorescent stains or magnetic microbeads, increasing device complexity and preparation time

Engineering Contradiction:
Improvecell sorting operationVSAvoidlabeling preparation requirement
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical/chemical labeling systems (fluorescent stains, magnetic microbeads) with an electrical field-based sorting mechanism. Dielectrophoresis uses non-uniform electric fields to manipulate cells based on their intrinsic dielectric properties, eliminating the need for external labels and reducing preparation complexity while maintaining sorting capability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent enables cells to sort themselves based on their inherent dielectric characteristics without requiring external labeling agents. Each cell's natural response to the electric field, determined by its membrane properties and internal structure, serves as its unique identifier, allowing label-free separation of different cell types

Inventive Principle:
Principle #25Self-service

2Adaptability or versatility

If dielectrophoresis activated cell sorting (DACS) with multiple output channels is used, then different cell types can be sorted, but the number of sorted cell types is limited by the number of outlets

Engineering Contradiction:
Improvecell type sorting capabilityVSAvoidnumber of output channels
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent transitions from a one-dimensional sorting approach (multiple outlets along a channel) to a two-dimensional array configuration where electrodes are arranged in grid patterns. This allows multiple trapping positions to be addressed independently, enabling sorting of many more cell types without proportionally increasing the number of physical outlets, as cells can be directed to specific positions in the array based on their dielectric properties

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Measurement precision

If additional cell counting structures such as microfluidic Coulter counters are employed, then the number of sorted cells can be detected, but the overall system complexity increases

Engineering Contradiction:
Improvecell counting capabilityVSAvoidsystem structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines the cell sorting function and cell counting function into a single integrated platform. The same dielectrophoresis electrodes used for sorting also serve as sensing elements for detection, and the trapping positions themselves provide the counting capability. This merger eliminates the need for separate Coulter counter structures, reducing overall system complexity while maintaining both sorting and counting functionalities

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent creates a multi-functional device where the electrode array serves multiple purposes: generating electric fields for dielectrophoretic sorting, detecting cell presence through impedance changes, and providing spatial positioning for cell counting. This universal structure performs sorting, detection, and quantification functions simultaneously, eliminating the need for dedicated separate components for each function

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient, label-free sorting and counting of various cell types or spores in a single device, with high accuracy and flexibility to adjust for different samples, and provides precise prediction of plant disease risk.

Implementation Method 1

providing a voltage between adjacent electrodes to generate a dielectrophoresis (DEP) force to capture the polarizable agents

Methodology Applied
Scientific EffectDielectrophoresis: Dielectric

Implementation Method 2

measuring the electrical impedance across adjacent electrodes

Methodology Applied
Scientific EffectElectrical impedance: Electrical Resistance

Data Source

PatentUS12623218B2Well array device, system and methods of use thereof
Publication Date: 2026.05.12 HIDACA
  • US12623218B2 patent drawing
  • US12623218B2 patent drawing
  • US12623218B2 patent drawing

AI summary

The microfluidic chip and the microfluidic system of the present invention provides a unique integration of a microfluidic chip and a label-free quantification process. The microfluidic chip uses well arrays and dielectrophoresis (DEP) to capture a polarizable agent in a well. Once the polarizable agents have been captured, non-faradaic electrochemical impedance spectroscopy (nF-EIS) measurements can be performed to quantify the polarizable agent.