Wheel-Integrated Wireless Charging for Electric Vehicles

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Solution Overview

Problem

Electric vehicles can become immobile when completely depleted of charge, and existing charging solutions require a dedicated station, which may not be readily available, leading to potential abandonment in areas without access to charging infrastructure.

Innovation Solution

A wireless vehicle-to-vehicle charging system where a vehicle equipped with a wheel featuring a conductive coil and ferrite layers can receive electrical energy from a donor vehicle, enabling bi-directional charging through proximity, using a resonant circuit and rectifier inverter module.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If electric vehicles are charged only at dedicated charging stations, then charging reliability is improved, but accessibility and mobility are worsened because vehicles become immobile when depleted and charging infrastructure may not be readily available

Engineering Contradiction:
Improvecharging reliabilityVSAvoidcharging accessibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent introduces a wireless power transfer system as an intermediary between vehicles and charging infrastructure. The wireless charging module enables energy transfer through electromagnetic fields without direct physical connection, allowing vehicles to charge at any location where another vehicle with a donor battery is present, thus eliminating the need for fixed charging stations while maintaining reliable charging capability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent makes the charging system universal by enabling any vehicle to function both as a power consumer and a power donor. The wireless charging module can operate in bidirectional mode, allowing vehicles to share energy with each other. This multi-functionality transforms the charging ecosystem from a stationary infrastructure-dependent model to a mobile, peer-to-peer energy sharing system that adapts to any situation

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If wireless charging components are integrated into vehicle wheels, then charging accessibility is improved, but device complexity and manufacturing difficulty are worsened

Engineering Contradiction:
Improvecharging accessibilityVSAvoidwheel structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent embeds the wireless charging module within the wheel structure, nesting the power transfer components inside the wheel assembly. The wireless charging module, including coils and electronic components, is integrated into the wheel hub or rim, utilizing the existing wheel space and structure. This nesting approach adds charging functionality without significantly increasing overall vehicle complexity or requiring separate external charging apparatus

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent merges the wireless charging function with the wheel structure by integrating the charging module into the wheel assembly. The wheel serves dual purposes: mechanical support and wireless power reception/transmission. This consolidation reduces the number of separate components and simplifies the overall system architecture compared to having dedicated external charging equipment

Inventive Principle:
Principle #5Merging (Combining)

3Productivity

If wireless charging modules are integrated into vehicle wheels, then charging speed and convenience are improved, but vehicle weight is worsened

Engineering Contradiction:
Improvecharging speedVSAvoidvehicle weight
Core Design Contradiction:
ProductivityVSWeight of moving object

Solution Approach 1:

The patent implements local quality by placing wireless charging modules only in the wheels rather than distributing charging components throughout the vehicle. This localized approach concentrates the weight addition to minimal essential components while achieving the charging function. The wheel-integrated modules provide rapid wireless power transfer without requiring heavy battery packs or large charging equipment elsewhere in the vehicle

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables mobile charging of electric vehicles by allowing energy transfer between vehicles, reducing the need for dedicated charging stations and ensuring vehicles remain operational even when depleted.

Implementation Method 1

A wireless vehicle-to-vehicle charging system where a vehicle equipped with a wheel featuring a conductive coil and ferrite layers can receive electrical energy from a donor vehicle

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

The wheel may include a ferrite layer disposed over at least a portion of the inner surface of the cylindrical barrel. At least one of the plurality of spokes may include a ferrite layer.

Methodology Applied
Scientific EffectFerromagnetism: Ferromagnetism

Implementation Method 3

The charging system may include a wireless charging module in electrical connection with the coil, the wireless charging module comprising a resonant circuit and a rectifier inverter

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS10787086B2Wireless charging vehicle-to-vehicle
Publication Date: 2020.09.29 HYUNDAI MOTOR CO LTD
  • US10787086B2 patent drawing
  • US10787086B2 patent drawing
  • US10787086B2 patent drawing

AI summary

Disclosed herein is a vehicle component, such as a wheel, for use in a vehicle-to-vehicle charging system. The charging system may include a coil disposed about a barrel of a wheel, and in electrical connection with the battery of the vehicle. The vehicle may be an electric vehicle, and may be an autonomous vehicle. Also disclosed are the charging system, and a method charging a vehicle wirelessly by another vehicle, wherein said charging is accomplished by at least one induction coil.