Wheel-Mounted Battery Layout for Stable Electric Vehicles

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Electric and hybrid vehicles face challenges with large, heavy batteries that occupy chassis space, elevate the center of gravity, and reduce stability due to their placement on the chassis, which could be utilized for other components.

Innovation Solution

The integration of wheel-mounted batteries directly coupled to the wheel assemblies, which are electrically connected to an electric motor for propulsion, allowing for a modular and distributed energy storage system that lowers the center of gravity and optimizes space utilization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If large and heavy batteries are stored onboard the chassis to maximize energy storage capacity, then the energy storage capacity is improved, but the center of gravity is elevated and vehicle stability is reduced

Engineering Contradiction:
Improveenergy storage capacityVSAvoidvehicle stability
Core Design Contradiction:
Use of energy by moving objectVSStability of the object's composition

Solution Approach 1:

The battery system is segmented from the chassis and integrated into the wheel assemblies. Each wheel assembly contains its own battery pack, dividing the centralized energy storage system into distributed modular units located at the wheels, thereby lowering the center of gravity and improving stability while maintaining energy storage capacity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The battery storage location is moved from the vertical dimension (chassis height) to the horizontal dimension (wheel periphery). By placing batteries in the wheel assemblies rather than on the chassis, the center of gravity is lowered closer to the ground, improving vehicle stability without sacrificing energy storage capacity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Use of energy by moving object

If large and heavy batteries are stored onboard the chassis to maximize energy storage capacity, then the energy storage capacity is improved, but the space on the chassis for other components is reduced

Engineering Contradiction:
Improveenergy storage capacityVSAvoidchassis space
Core Design Contradiction:
Use of energy by moving objectVSArea of stationary object

Solution Approach 1:

The batteries are extracted from the chassis and relocated to the wheel assemblies. This extraction frees up valuable chassis space for other components while maintaining the energy storage capacity through the distributed battery system integrated into the wheels.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The battery system is segmented into modular units distributed across the wheel assemblies. This segmentation allows the batteries to be positioned in previously underutilized space (the wheel assemblies) rather than competing for chassis space, thereby maximizing both energy storage capacity and available chassis space for other components.

Inventive Principle:
Principle #1Segmentation

3Length of stationary object

If batteries are raised with the chassis to increase ground clearance, then the ground clearance is improved, but the center of gravity is elevated and vehicle stability is reduced

Engineering Contradiction:
Improveground clearanceVSAvoidvehicle stability
Core Design Contradiction:
Length of stationary objectVSStability of the object's composition

Solution Approach 1:

The battery system is segmented from the chassis and relocated to the wheel assemblies. This segmentation allows the chassis to be raised for increased ground clearance while the batteries remain positioned low in the wheel assemblies, maintaining a low center of gravity and vehicle stability independent of chassis height.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The battery positioning is moved from the vertical dimension (chassis height) to the horizontal dimension (wheel assembly location). By placing batteries in the wheel assemblies rather than on the chassis, the center of gravity remains low regardless of chassis height, allowing ground clearance to be increased without compromising stability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces the vehicle's center of gravity, enhances stability, and optimizes space by integrating batteries directly into the wheel assemblies, providing efficient energy storage and propulsion without compromising vehicle stability.

Implementation Method 1

The electric motor is configured to receive electrical energy from the battery and drive movement of the tractive assembly relative to the chassis to propel the vehicle

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Data Source

PatentUS12427851B2Vehicle with wheel-mounted energy storage
Publication Date: 2025.09.30 CNH INDUSTRIAL AMERICA LLC
  • US12427851B2 patent drawing
  • US12427851B2 patent drawing
  • US12427851B2 patent drawing

AI summary

A vehicle includes a chassis, a tractive assembly coupled to the chassis, the tractive assembly including a tractive element configured to engage a support surface, a battery directly coupled to the tractive assembly, and an electric motor coupled to the tractive assembly. The electric motor is configured to receive electrical energy from the battery and drive movement of the tractive assembly relative to the chassis to propel the vehicle.