Wheel Electromagnetic Brake Rotor Drive for EV Range Extension

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current electric vehicle (EV) power systems face challenges related to the frequency and duration of recharging, as well as the scarcity of recharging stations, which deter drivers from transitioning from gasoline internal combustion engine vehicles to EVs.

Innovation Solution

A wheel-based electromagnetic automotive power assembly is introduced, where the vehicle's battery powers magnets fixed along the circumferential surface of a brake rotor in an alternating charged arrangement, eliminating the need for a motor and transmission by directly powering the wheels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If conventional electric motors with transmission systems are used, then vehicle power and acceleration are achieved, but device complexity and number of moving parts increase

Engineering Contradiction:
Improvevehicle powerVSAvoidnumber of moving parts
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the transmission system from the vehicle powertrain, using in-wheel motors that connect directly to the wheels. This removes unnecessary moving parts while maintaining power delivery capability, directly resolving the contradiction between achieving vehicle power and reducing device complexity

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent segments the centralized motor system into distributed in-wheel motors, with each wheel having its own motor assembly. This segmentation eliminates the need for a centralized transmission system while maintaining the required power output for vehicle operation

Inventive Principle:
Principle #1Segmentation

2Device complexity

If in-wheel motors are used to eliminate transmission, then device complexity is reduced, but energy efficiency and driving range are limited

Engineering Contradiction:
Improvenumber of moving partsVSAvoidenergy efficiency
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The patent merges the braking system and motor system into a single integrated assembly. The electromagnetic braking mechanism serves dual purposes: providing braking force and generating regenerative energy to recharge the battery during deceleration. This combination improves energy efficiency by recovering energy that would otherwise be lost, while maintaining the simplified device structure

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent converts the energy that would be wasted as heat during braking into useful electrical energy through regenerative braking. The electromagnetic braking system captures kinetic energy during deceleration and converts it back to electrical energy for battery recharging, transforming energy loss into energy recovery

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Duration of action of moving object

If battery capacity is increased to extend driving range, then vehicle range is improved, but vehicle weight increases

Engineering Contradiction:
Improvedriving rangeVSAvoidvehicle weight
Core Design Contradiction:
Duration of action of moving objectVSWeight of moving object

Solution Approach 1:

The patent implements regenerative braking that captures kinetic energy during deceleration and converts it to electrical energy for battery recharging. This energy recovery mechanism extends the effective driving range without requiring additional battery capacity, thereby avoiding the weight penalty of larger batteries

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution improves battery performance, power efficiency, and vehicle driving range, reducing the number of components needed to move the vehicle, thereby enticing more adopters of EVs.

Implementation Method 1

the alternating powered electromagnets, when selectively powered, magnetically urge the series of alternating charged magnets to rotate the brake rotor disc

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS20250038635A1Wheel-based electromagnetic automotive power assembly
Publication Date: 2025.01.30 WONDERS JOHN JAY
  • US20250038635A1 patent drawing
  • US20250038635A1 patent drawing

AI summary

A wheel-based electromagnetic automotive power assembly for an electric vehicle. The wheel-based electromagnetic automotive power assembly has a series of alternating charged magnets communicating with a circumferential edge of a brake rotor disc. A plurality of alternating fixed electromagnets is supported by a brake caliper operatively associated with the brake rotor disc to both actuate a braking action to a respective motive wheel of the electric vehicle operatively associated with the brake rotor disc, and, when selectively powered by the driver, the alternating powered electromagnets magnetically urge the series of alternating charged magnets to rotate the brake rotor disc and thus the operatively associate motive wheel.