Wheel Suspension Articulated Via Strut to Reduce Weight and Space

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Solution Overview

Problem

Conventional wheel suspensions for motor vehicles face challenges in optimizing installation space and weight, often requiring additional components and material that increase weight and reduce camber stability, while also limiting the use of space for other essential components.

Innovation Solution

The wheel suspension design eliminates the need for a bearing point on the vehicle body for the upper suspension arm, allowing it to be articulated exclusively via the strut, and flexibly couples the strut to the lower suspension arm, reducing the number of parts and weight, and allowing for more efficient use of installation space.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a bearing point on the vehicle body is used for the upper suspension arm, then the suspension structure is stable, but the installation space requirement increases and weight increases

Engineering Contradiction:
Improvesuspension stabilityVSAvoidinstallation space
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent removes the bearing point from the vehicle body for the upper suspension arm, extracting this component from the traditional suspension structure. The upper suspension arm is now articulated exclusively via the strut, eliminating the need for a separate bearing point on the vehicle body, thereby reducing installation space requirements while maintaining suspension functionality.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent combines the functions of the bearing point and the strut by articulating the upper suspension arm exclusively via the strut. This merging eliminates redundant components and reduces the overall installation space while maintaining the structural stability needed for suspension operation.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If additional components are added to the suspension system, then the structural stability is improved, but the vehicle weight increases

Engineering Contradiction:
Improvestructural stabilityVSAvoidvehicle weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent extracts the bearing point component from the vehicle body, eliminating it entirely from the suspension system. This reduction in component count directly decreases vehicle weight while the strut maintains the necessary articulation and structural stability for the upper suspension arm.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

By merging the bearing function into the strut itself, the patent eliminates redundant components. The strut performs both its primary function and the articulation function previously handled by a separate bearing point, reducing overall weight while maintaining structural integrity.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If the upper suspension arm is articulated via a bearing point on the vehicle body, then the articulation is stable, but the camber stability is reduced

Engineering Contradiction:
Improvearticulation stabilityVSAvoidcamber stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent removes the bearing point from the vehicle body, eliminating the source of camber instability. By extracting this component, the upper suspension arm achieves more stable camber characteristics while maintaining reliable articulation through the strut alone.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS11279188B2Wheel suspension for a motor vehicle, holding arrangement, and motor vehicle
Publication Date: 2022.03.22 AUDI AG
  • US11279188B2 patent drawing
  • US11279188B2 patent drawing
  • US11279188B2 patent drawing

AI summary

A wheel suspension, having a wheel mount, on which at least one wheel is to be rotatably mounted, having at least one upper suspension arm flexibly coupled with the wheel mount for guiding the wheel, having at least one lower suspension arm flexibly coupled with the wheel mount for guiding the wheel, and having at least one strut, which has at least one bearing point to be arranged fixed on the vehicle body, via which the strut is to be articulated at least indirectly on the vehicle body of the motor vehicle, wherein one of the suspension arms is flexibly coupled with the strut, and wherein the one suspension arm is free of a bearing point to be arranged fixed on the vehicle body, via which the one suspension arm is to be mounted on the vehicle body.