Vapor Chamber Wick Sheet Segmented Lands Uniform Heat Dissipation

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Solution Overview

Problem

Existing vapor chambers face challenges in achieving uniform heat dissipation across a wide region due to limitations in the design of wick structures, which affects the efficiency of heat transfer from heat sources in electronic devices.

Innovation Solution

A wick sheet design featuring a frame with spaced lands, vapor passages, and liquid channels that allow vapor to circulate widely and uniformly, with specific configurations such as angled intersections and branching channels to enhance heat transfer and prevent vapor resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a conventional wick structure is used in the vapor chamber, then the heat dissipation function is provided, but the heat dissipation uniformity across the wide region is insufficient

Engineering Contradiction:
Improveheat dissipation uniformityVSAvoidheat dissipation coverage area
Core Design Contradiction:
TemperatureVSArea of stationary object

Solution Approach 1:

The wick structure is segmented into multiple lands (first land, second land, third land, fourth land) spaced apart from each other, creating distinct vapor passages between them. This segmentation allows vapor to flow through multiple separate paths, improving heat dissipation uniformity across the wide region while maintaining adequate coverage area.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the vapor chamber are given different local qualities through the strategic placement of lands and vapor passages. The vapor passages are positioned to ensure uniform vapor distribution in regions requiring better heat dissipation, while lands provide structural support and liquid transport pathways in specific locations.

Inventive Principle:
Principle #3Local quality

2Area of stationary object

If the vapor passage is extended to cover a wide region, then the heat dissipation coverage is improved, but the vapor resistance increases

Engineering Contradiction:
Improvevapor passage coverage areaVSAvoidvapor resistance
Core Design Contradiction:
Area of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The vapor passage is divided into multiple shorter segments by introducing spaced lands. Instead of one long continuous passage that would create high resistance, the vapor flows through multiple shorter passages in parallel, reducing overall vapor resistance while maintaining wide region coverage.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The wick structure transitions from a two-dimensional planar configuration to a three-dimensional arrangement with lands having specific thicknesses and spacing. This dimensional change creates multiple vapor flow paths through the thickness and spacing dimensions, reducing vapor resistance while expanding coverage area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Productivity

If the lands are spaced apart to allow vapor circulation, then the heat transfer efficiency is improved, but the liquid channel communication may be insufficient

Engineering Contradiction:
Improveheat transfer efficiencyVSAvoidliquid channel communication
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The lands are designed with different local qualities: the first land has a liquid channel on its second main body surface side for reliable liquid communication, while other lands are positioned to optimize vapor circulation. This local differentiation ensures both efficient heat transfer and reliable liquid channel communication in critical regions.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The vapor passages act as intermediaries between the spaced lands, facilitating heat transfer while the liquid channels in specific lands (such as the first land) serve as intermediary pathways for liquid working fluid communication, ensuring both vapor circulation and liquid supply reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The wick sheet design enables efficient heat transfer and circulation within the vapor chamber, allowing heat to be dissipated uniformly across a wide area, improving the cooling efficiency of electronic devices.

Implementation Method 1

a working fluid in the vapor chamber receives heat from a device at a part proximate to the device (vaporizing portion) to vaporize into vapor (working vapor)

Methodology Applied
Scientific EffectVaporization: Evaporation

Implementation Method 2

The working vapor diffuses in a direction away from the vaporizing portion in a vapor channel to be cooled and condensed into liquid

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 3

A liquid channel serving as a capillary structure (wick) is provided in the vapor chamber. A working fluid (working liquid) condensed into liquid enters the liquid channel from the vapor channel, flows through the liquid channel, and is transferred toward the vaporizing portion

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 4

The working vapor diffuses in a direction away from the vaporizing portion in a vapor channel to be cooled and condensed into liquid

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS20240224469A1Vapor chamber, wick sheet for vapor chamber, and electronic apparatus
Publication Date: 2024.07.04 DAI NIPPON PRINTING CO LTD
  • US20240224469A1 patent drawing
  • US20240224469A1 patent drawing
  • US20240224469A1 patent drawing

AI summary

A wick sheet for a vapor chamber includes a first main body surface, second main body surface, frame, and plurality of lands. A vapor passage that extends through from the first main body surface to the second main body surface. The vapor passage through which vapor of a working fluid passes is formed. A liquid channel that communicates with the vapor passage and through which a liquid working fluid passes is formed on the second main body surface side of the lands. An end of the vapor passage in an extension direction is in contact with at least one land, and a first main body surface-side channel that communicates with the vapor passage is formed in a connection region that is on the first main body surface side of the land and in which the end of the vapor passage in the extension direction is in contact with the land.