Window-Based Droplet Sensor Using Total Internal Reflection

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Solution Overview

Problem

Existing systems for detecting foreign bodies on windows, such as droplets or contaminants, lack precision and efficiency in monitoring and responding to their presence, particularly in varying environmental conditions and applications like automotive windshields and optical systems.

Innovation Solution

A droplet sensor system utilizing the principle of total internal reflection (TIR) in a dielectric window, where a light source and photodetector are positioned at the window edges, allowing light to propagate and detect losses due to foreign bodies, enabling accurate detection and quantification of contaminants based on radiation power changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional optical sensors are used to detect foreign bodies on windows, then the detection capability is provided, but the precision and efficiency in varying environmental conditions deteriorates

Engineering Contradiction:
Improvedetection precisionVSAvoidenvironmental adaptability
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The system changes the optical parameters by using multiple wavelengths of light to detect foreign bodies. By analyzing the differential absorption characteristics of contaminants at different wavelengths, the system achieves precise detection that is insensitive to environmental variations such as ambient light conditions, thereby resolving the contradiction between detection precision and environmental adaptability.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If total internal reflection method is used with light source and photodetector at window edges, then the detection accuracy is improved, but the device complexity increases

Engineering Contradiction:
Improvedetection accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system merges the light source, photodetector, and window structure into an integrated detection system. By positioning the light source and photodetector at opposite edges of the window and utilizing the window itself as the optical waveguide, the system achieves high detection accuracy while minimizing the number of separate components, thus resolving the contradiction between detection accuracy and system complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Measurement precision

If multiple wavelengths are used for detection, then the detection precision and contaminant characterization are improved, but the energy consumption and device complexity increase

Engineering Contradiction:
Improvecontaminant characterization precisionVSAvoidenergy consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The system employs periodic modulation of light sources at different wavelengths, detecting contaminants through time-multiplexed measurements. This periodic action allows the system to achieve precise contaminant characterization using multiple wavelengths while reducing continuous energy consumption, as the light sources are activated in alternating sequences rather than continuously simultaneously.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively detects and quantifies foreign bodies on windows, triggering appropriate responses like windshield wiper activation or camera adjustments, ensuring optimal performance and maintenance by accurately monitoring and responding to contamination levels.

Implementation Method 1

A droplet sensor system utilizing the principle of total internal reflection (TIR) in a dielectric window, where a light source and photodetector are positioned at the window edges, allowing light to propagate and detect losses due to foreign bodies

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Data Source

PatentEP3623797B1Systems and methods for detecting foreign bodies on a window
Publication Date: 2023.01.11 ROCKWELL AUTOMATION TECH INC
  • EP3623797B1 patent drawingFigure 1
  • EP3623797B1 patent drawingFigure 2
  • EP3623797B1 patent drawingFigure 3

AI summary

A droplet sensor system is configured to detect the presence of droplets or other foreign bodies on the surface of a window. The sensor system emits light rays that are coupled into the window, where the window serves as a waveguide that guides the confined electromagnetic radiation across the window. Foreign bodies present on the surface of the glass outcouples a subset of the light as it propagates across the window, attenuating the power of outcoupled light measured at a photodetector mounted near an edge of the window. The system initiates a notification or a control action in response to detecting this attenuation of power due to outcoupling of the propagating light by foreign bodies.