Wire Grid Polarizer Aperture Optimization for Foldable Displays

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Solution Overview

Problem

Current electronic devices with wire grid polarizers face challenges in optimizing optical efficiency, particularly in curved, foldable, or stretchable substrates, where improving polarizing performance is essential to meet increasing user demands.

Innovation Solution

The electronic device incorporates a substrate with a grid structure featuring a plurality of apertures and polarizing wires, where the number of polarizing wires within each aperture ranges from 50 to 15000, and their arrangement is optimized based on wavelength to enhance polarizing effects, with the wires extending across apertures and formed using etching or imprint processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the number of polarizing wires within each aperture is increased, then the polarizing effect is enhanced, but the manufacturing precision requirement increases

Engineering Contradiction:
Improvepolarizing effectVSAvoidmanufacturing precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent applies parameter changes by optimizing the number of polarizing wires within a specific range (50 to 15000 per aperture) and adjusting wire dimensions and spacing to achieve the desired polarizing effect while maintaining manufacturability. This resolves the contradiction by finding the optimal parameter values that balance performance and manufacturing feasibility.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If the polarizing wires are arranged to optimize wavelength-specific polarizing effects, then optical efficiency is improved, but the device complexity increases

Engineering Contradiction:
Improveoptical efficiencyVSAvoiddevice complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent applies local quality by arranging polarizing wires with different densities and orientations in different regions of the grid structure to optimize polarizing effects for specific wavelengths. This allows the device to achieve wavelength-specific optical efficiency enhancement while managing overall device complexity through localized optimization rather than uniform complexity throughout.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly enhances the polarizing effect by adjusting the number and arrangement of polarizing wires according to the wavelength of light, maintaining performance even with manufacturing deviations, thereby improving optical efficiency in electronic devices.

Implementation Method 1

wire grid polarizers (WGP) are important polarizing components

Methodology Applied
Scientific EffectPolarisation: Polarisation

Data Source

PatentUS11249232B2Electronic device
Publication Date: 2022.02.15 INNOLUX CORP
  • US11249232B2 patent drawing
  • US11249232B2 patent drawing
  • US11249232B2 patent drawing

AI summary

An electronic device includes a substrate, a grid structure, and a plurality of polarizing wires. The grid structure is disposed on the substrate and includes a plurality of apertures. The polarizing wires are disposed on the substrate and extend across the apertures. A first number of a portion of the polarizing wires within a first aperture of the apertures is in a range from 50 to 15000.