Wirebonded Triode Structure for Vacuum Stability and Signal Gain

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Solution Overview

Problem

Existing triode technologies face challenges in maintaining a vacuum environment due to outgassing and vacuum degradation, particularly in thermionic emission systems, which affects the operational life and performance of vacuum tubes and vacuum fluorescent displays.

Innovation Solution

The use of wirebonded structures for the grid, emitter, and collector in triode devices, where wirebonding technology forms mechanical and electrical connections to create unique shapes and enhance functionality, including the integration of getter materials to maintain a vacuum environment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If thermionic emission systems are used in triodes, then electron emission and signal amplification are achieved, but outgassing occurs causing vacuum degradation and reduced operational life

Engineering Contradiction:
Improveoperational lifeVSAvoidoutgassing
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent extracts and removes contaminant atoms and molecules from the vacuum cavity through getter materials, separating the harmful outgassing products from the functional triode operation to maintain vacuum integrity

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent converts the harmful outgassing process into a beneficial one by using getter materials that actively capture and immobilize the released contaminants, transforming the vacuum degradation problem into a controlled contamination management solution

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Adaptability or versatility

If wirebonded structures are used for grid, emitter and collector, then mechanical and electrical connections are enhanced with unique shapes, but manufacturing complexity increases

Engineering Contradiction:
ImprovefunctionalityVSAvoidstructure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies wirebonding technology selectively to specific regions where enhanced mechanical and electrical connections are needed, creating unique shapes and structures only in those localized areas rather than throughout the entire device

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The wirebonded structures are integrated within the existing triode cavity architecture, nesting the enhanced connection structures inside the vacuum envelope without disrupting the overall device layout

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach improves the operational life and performance of triode devices by reducing contaminant atoms and molecules, maintaining a stable vacuum, and enabling efficient electron flow and amplification of electromagnetic signals.

Implementation Method 1

wirebonding technology forms mechanical and electrical connections to create unique shapes and enhance functionality

Methodology Applied
Scientific EffectWirebonding: Welding

Implementation Method 2

Thermionic emitters use heat to expel electrons from a source, usually a metal. The heat is created by applying an electrical current to the emitter metal.

Methodology Applied
Scientific EffectThermionic emission: Thermionic Emission

Implementation Method 3

The grid functions to control whether the emitted electrons can travel to the electron collector (anode). As voltage changes at the grid, more or fewer electrons are permitted to pass to the collector.

Methodology Applied
Scientific EffectElectron control through voltage: Electric Field

Implementation Method 4

The electron collector (anode) receives the electron current (emitted current/emitted electron flow). The collector current is the amplification of the input signal

Methodology Applied
Scientific EffectElectron flow: Conduction (electrical)

Implementation Method 5

The triode allows for the amplification of low strength electromagnetic signals, e.g., radio signals, so that an analog or digital output can be created from received electromagnetic signals for additional uses

Methodology Applied
Scientific EffectSignal amplification:

Data Source

PatentUS11881373B2Triode with wirebonded structure and method of making
Publication Date: 2024.01.23 KOSCHMIEDER THOMAS
  • US11881373B2 patent drawing
  • US11881373B2 patent drawing
  • US11881373B2 patent drawing

AI summary

A wire bonded triode for amplification of electromagnetic signals that includes an electron emitter (cathode), control grid, and an electron collector (anode) and having one or more wire bonded structures. A method of making a triode for amplification of electromagnetic signals that includes wirebonding one or more wires to form a wire bonded structure corresponding with one or more of an anode, grid and/or cathode element.