Wireless Charging System with Movable Head for Multiple Vehicles

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Solution Overview

Problem

The lack of supporting infrastructure for charging electric vehicles creates a barrier to their adoption, as conventional charging stations are not efficiently designed to handle multiple vehicles with varying sizes and types, and existing systems do not optimize power transfer efficiency or manage charge requests effectively.

Innovation Solution

A wireless charging system with a control module that organizes a queue of charge requests based on vehicle-specific thresholds, using a movable charging head and mechanical conveyor system to align coils efficiently, and a control module that manages charging order and availability, ensuring optimal power transfer and efficient charging across multiple vehicles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional charging stations are used, then charging infrastructure is provided, but they are not efficiently designed to handle multiple vehicles with varying sizes and types

Engineering Contradiction:
Improveability to handle multiple vehicles with varying sizes and typesVSAvoidcharging station design complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The charging system is divided into modular components including a movable charging head that can service multiple parking spaces, individual vehicle communication modules, and segmented control functions. This segmentation allows the system to adapt to different vehicle sizes and types while maintaining manageable system complexity through standardized interfaces and modular architecture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The charging head is designed to be movable rather than fixed, allowing it to dynamically reposition between parking spaces based on vehicle queue and charging needs. The system dynamically adjusts charging parameters based on real-time vehicle requirements, enabling versatile service across multiple vehicle types while simplifying the overall infrastructure through a single adaptable charging unit.

Inventive Principle:
Principle #15Dynamics

2Loss of energy

If existing systems are used, then charging capability is provided, but they do not optimize power transfer efficiency

Engineering Contradiction:
Improvepower transfer efficiencyVSAvoidcharging speed
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The system implements bidirectional communication between the charging head and vehicle controllers, enabling real-time feedback on battery charge levels, power transfer efficiency, and vehicle requirements. This feedback loop allows the control module to dynamically optimize power transfer parameters, minimizing energy losses while maintaining high charging productivity through adaptive power delivery.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The charging system dynamically adjusts operational parameters including power delivery rate, voltage, and current based on real-time vehicle battery state and charging progress. By changing these parameters adaptively rather than using fixed settings, the system optimizes power transfer efficiency at each charging stage while maintaining high overall charging productivity.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If existing systems are used, then charging is provided, but they do not manage charge requests effectively

Engineering Contradiction:
Improvecharge request managementVSAvoidwaiting time for charging
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The system performs preliminary actions by pre-positioning the movable charging head in anticipation of vehicle arrivals, and by pre-negotiating charge requests with vehicles in the queue before the charging head becomes available. This preliminary coordination reduces waiting time and simplifies operation by eliminating delays during the actual charging process.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The charge request management system dynamically prioritizes and reorders vehicles in the queue based on real-time factors such as battery charge levels, vehicle type requirements, and predicted wait times. This dynamic reordering optimizes overall system efficiency and reduces average waiting time while providing clear, adaptive guidance to drivers, improving ease of operation.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables efficient wireless charging of multiple electric vehicles by optimizing power transfer and managing charge requests, ensuring that each vehicle receives sufficient energy for its routine needs, thereby facilitating the widespread adoption of electric vehicles.

Implementation Method 1

A charging system includes a wireless charging station disposed beneath a surface... The charging station is configured to provide charge to each vehicle battery

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS10596920B2Vehicle charging system
Publication Date: 2020.03.24 FORD GLOBAL TECH LLC
  • US10596920B2 patent drawing
  • US10596920B2 patent drawing

AI summary

Parking infrastructure includes a charger disposed beneath parking spaces that provides charge to batteries for each of a plurality of vehicles, and a control module. The control module is configured to, in response to vehicle charge requests that includes routine data from each vehicle controller associated with each vehicle, connect the charger to each vehicle associated with each request based on a queue organized by a threshold sufficient to complete a routine from the routine data for each vehicle, and, in response to exceeding the threshold for each vehicle, check the queue for additional charge requests.