Wireless Power Tuning Circuitry for Light-Load Continuous Conduction

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Solution Overview

Problem

Conventional wireless power transfer systems face challenges in maintaining efficient operation at light load conditions due to the LCC compensation circuit's inability to ensure continuous conduction, leading to reduced current levels and inefficiencies.

Innovation Solution

The implementation of a resonant tuning network with a supplemental compensation circuit, including a series-series configuration of inductors and capacitors, which establishes inductive operation and mitigates current harmonics, ensuring efficient power transfer at varying load conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If LCC compensation circuit is used to compensate for large inductive reactance of coupling coils, then coil size is reduced and higher currents can be injected into the transmitter coil, but continuous conduction operation cannot be ensured at light load conditions

Engineering Contradiction:
Improvepower transfer capabilityVSAvoidcontinuous conduction operation
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent introduces a switching mechanism that dynamically changes the compensation circuit configuration based on load conditions. At light loads, the circuit switches between LCC and LLC modes to maintain continuous conduction, while at full power it operates in LCC mode for high current injection capability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operating parameters of the compensation circuit by introducing a switching element that alters the circuit topology between LCC and LLC configurations. This parameter change enables the system to adapt to different load conditions and maintain reliable operation across the full power range.

Inventive Principle:
Principle #35Parameter changes

2Power

If LCC compensation circuit operates at rated power levels, then high power transfer is achieved, but efficiency deteriorates at light load conditions

Engineering Contradiction:
Improverated power transferVSAvoidoperational efficiency
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The switching mechanism dynamically adapts the compensation circuit configuration based on load demands. At light loads, the circuit transitions to LLC mode which maintains higher efficiency, while at rated power it switches to LCC mode for optimal power transfer capability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent employs partial action by using only the necessary compensation mode for each operating condition. Instead of continuously operating in LCC mode for high power capability, the system uses LLC mode for light loads where full power capability is not needed, reducing energy losses.

Inventive Principle:
Principle #16Partial or excessive action

3Device complexity

If conventional WPT system uses single charging point configuration, then system complexity is reduced, but power transfer reliability is insufficient for high-power EV charging

Engineering Contradiction:
Improvecharging system configurationVSAvoidpower transfer reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent segments the compensation circuit into multiple controllable sections with switching elements that can independently adjust each segment's configuration. This segmentation allows the system to maintain relatively simple overall structure while achieving reliable high-power transfer through coordinated segment control.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances power factor and enables zero voltage switching, improving efficiency and maintaining continuous conduction at light loads, thus ensuring reliable high-power transfer for electric vehicle charging.

Implementation Method 1

a resonant tuning network including first circuitry coupled to the transmitter coil and second circuitry coupled between an output of the inverter and the first circuitry

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 2

an inverter having an output, a transmitter coil configured to wirelessly transmit the high-frequency AC power

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS11916404B1Tuning circuitry for a wireless power system
Publication Date: 2024.02.27 UT BATTELLE LLC
  • US11916404B1 patent drawing
  • US11916404B1 patent drawing
  • US11916404B1 patent drawing

AI summary

A wireless power supply power supply including first tuning circuitry coupled directly to a transmitter, the first tuning circuitry including an LCC configuration. The wireless power supply may include second tuning circuitry coupled directly to switching circuitry (e.g., an inverter) of the power supply, where the second tuning circuitry may be operable to direct power from the switching circuitry to the first tuning circuitry for supply to the transmitter, and where the second tuning circuitry includes a reactance operable to establish inductive operation of the switching circuitry at the switching frequency of the switching circuitry.